Ian found a use for his 300ZX Auxiliary lights
Model : Datsun, 300ZX Category : Lights
... off. I initially had ideas of splicing some wires into the aux lighting circuits and adding a hidden switch to bypass all the troublsome wiring under the dash. Before I did that though I thought I might try to gain access to the aux switch wiring just to see how hard that might be. After some groping around, I found that the switches were not that hard to expose - just a few philips screws ... (more)
Posted : 19 May 2005  
 
Installation of white gauge faces
Model : Datsun, 240Z Category : Misc
... paint on their heads after they have been reinstalled to hide them. I left mine black. While the gauge was apart I took the time to polish the clear plastic lens with some toothpaste and a damp cloth. 5 minutes of careful, easy rubbing with a very damp cloth and a small dot to toothpaste and the lens was clearer than I've ever seen it. I also touched up the inside of the cases with a small ... (more)
Posted : 19 May 2005  
 
Jeff explains his TEC II modifications
Model : Datsun, 240Z Category : Engine
... header that I had to modify to take my O2 sensor and I flanged the downstream collector for easy engine extraction if need be. I then had it jet hot coated. Everyone thinks I have a V8 by the sound of my car at idle. The exhaust system is all mandrel bent 2.5'' tubing with a walker racing muffler (looks like a thrush cherry bomb...but of higher quality) and a dynomax turbo muffler with ... (more)
Posted : 19 May 2005  
 
The evolution of the Z over the years.
Model : Datsun, 240Z Category : Misc
TIZCC - Technical Page member profiles tech artilces newsletter GCZA lapping day join (more)
Posted : 19 May 2005  
 
Removing 2nd Gen Door Panels and other peices
Model : Dodge, Neon Category : Interior
... the rods that lock/unlock and open/close the door5. disconect the plugs for the mirrors and locksNow the panel should be off.To remove the handle thing- remove the 4 screws on the back of door panel (see pic)To remove the switch panel-just pull up on it. There is for clips holding itTo remove the fabric thing above the panel(Some people say to grind the plastic off the back then screw or bolt ... (more)
Posted : 19 May 2005  
 
Removal of Spoiler
Model : Dodge, Neon Category : Exterior
... is not.Step Two:Once the caps are all sanded apply the touch up paint, a thin coat will do, wait and hour and apply a second coat.once you have applied the second coat wait a few hours, and apply one coat of clear coat.Step Three:Taking the spoiler off is easy, just on bolt the 4 bolts from the bottom, its easy, and requires no effort. It helps to have a second person to hold the spoliler during ... (more)
Posted : 19 May 2005  
 
Second Gen Cluster Swap
Model : Dodge, Neon Category : Interior
... and potentially red. I make no promises on colours available, so try before you install. You should be fine tacking the light filter slightly above with hot glue, on low temp. Hold the gauge cluster up to a light to test the colours. Re-assemble in the reverse order.Install the new cluster in the reverse procedure. The tach and non-tach clusters are completely plug and play. Fuel gauges ... (more)
Posted : 19 May 2005  
 
Removing Taillights
Model : Dodge, Neon Category : Lights
... thecarpet to the trunk. Pull carpet out of the way. (Removal of the gromits is not necessary. But it makes it easier.) You'll notice2 plastic type socket screws near the top and bottom of light. Remove these and place aside. Now remove the reverse light bulb and the brake light bulb by turning to the right and pulling out of the sockets. Pull tail lense from its position. Reverse process ... (more)
Posted : 19 May 2005  
 
Installing Strut Bars
Model : Dodge, Neon Category : Suspension - Strut bars
... about 1/2 an inch of thread sticking out of the bar on each side. Take the O brackets and fit them with the bar screw in the O bracket. Put the screw for the O bracket through and tighten the screw with the nut. Not to tight. That will come later. Now your ready to head to the car.Take off the six nuts that are on each side of where the struts are mounted. Shown in diagram 2. (3 on each ... (more)
Posted : 19 May 2005  
 
Cigarette Lighter Pushbutton Starter Install
Model : Dodge, Neon Category : Electrical
... You will need to take out the cig lighter.5 - You will need to get the plug adapter off of the cig lighter. I broke mine off, took awhile but i got it off. After its off, there will be a small hole.6 - Use the Drill & Uni Bit to router out the hold large enough so the push button switch will fit. This push button switch is the one with the rubber botton cover.7 - After the whole is ... (more)
Posted : 19 May 2005  
 
CD Player/Deck Install
Model : Dodge, Neon Category : Electrical - Radio
... to take out then too.2. Take out the two philips screws behind the vents3. Pull off the centre faceplate, it is now just clipped in.4. Remove the 4 philips screws holding the stock deck in5. Disconnect all the wiring from the back of the deck.6. Go to your favourite electronics store and pick up the appropriate wiring harnesses and adapters for the new deck.7. Following the instructions with ... (more)
Posted : 19 May 2005  
 
AEM CAI Installation
Model : Dodge, Neon Category : Misc
... the fender.easiest way is to jake the car up, remove the tire. makes it easier in the long run. trust me.remove the 2 allen head screws in the fender holding your dirt guard on. remove the 2 plane sight dirt guard clips. now pull that crap back and out of the way. remove the bolts indicated in the picture. now just pull it out.8. Installing the intake. start by putting your cupling things on ... (more)
Posted : 19 May 2005  
 
Tweaking Your Iceman and Bored TB
Model : Dodge, Neon Category : Misc
... likely, if you have a 55 or 56mm TB on your car, it is not matched to your Intake (unless of course you matched it when you installed it) This will cause a small lip to form at the intake that disrupts airflow - that is a bad thing. With the TB out, zip tie or just tie the Butterfly plate open so you can see through it. Put the TB back on and snug the bolts down. Look down into the ... (more)
Posted : 19 May 2005  
 
Replacing Valve Cover Gaskget DOHC
Model : Dodge, Neon Category : Engine
... A few whacks on the cover with a rubber mallet and it should come loose. You have to pull the cover toward the drivers side so it will clear the fuel line. O.K. Now you have the valve cover off. Cover the motor up with something to keep dust and stuff out. The old valve cover gasket might stick to the head. This is o.k. This is what you will see. Clean up the cover. Remove any traces of ... (more)
Posted : 19 May 2005  
 
Oil Pan Installation
Model : Dodge, Neon Category : Misc
... bytwo 15 mm bolts and to the tranny with three 18 mm bolts. One ofthe 18 mm bolts is up and back on the mount in relation to the two 15 mmbolts. It can be reached with a 3" extension facing the driver side.Remove the bracket and mount.The pan is held in with 13, 10 mm bolts.Once the pan is out, clean the gasketarea with a razor or gasket scraper. When applying the new gasket,you will need ... (more)
Posted : 19 May 2005  
 
Intake Manifold Replacement/Polishing Tips DOHC
Model : Dodge, Neon Category : Engine - Intake
... and retourque the bolts. Be sure to plug all the sensors back up and rout the lines correctly. Be sure to wipe the "O" rings of the injectors off before you stick them back in the head. Then apply some silicone grease to them. Getting them in is kinda hard. Push with even force across the rail and twist them until the slide in. Careful not to nick the "O" ring where the TB ... (more)
Posted : 19 May 2005  
 
Installing the Unorthodox Underdrive Pulley
Model : Dodge, Neon Category : Misc
... you to get the pulley off!). I then broke the bolt loose with the 19mm socket and the breaker bar. Stock Pulley. Now here comes the tricky part. The insert (threded part) on my puller was too large to fit in the hole were the bolt was. So, here is what I did (NOTE: This is probably the worst way to do it). I treaded the bolt back in until about a 1/8 gap formed between the pulley and bolt. ... (more)
Posted : 19 May 2005  
 
Installing The Mopar Performance Block Off Kit
Model : Dodge, Neon Category : Misc
... junk. The EGR valve is top center. The solenoid is top right. The pic on the right shows the EGR tubing after the TB and throttle cable have been removed. The circles mark where the 8mm bolts are - 2 per. Remove the two 8mm bolts holding the EGR tube at the intake. Use either the socket or wrench - whatever is easiest (I used a combo of both) Remove the other two 8mm bolts holding the ... (more)
Posted : 19 May 2005  
 
Installing Pasesetter DOHC Header
Model : Dodge, Neon Category : Exhaust - Headers
... You will need 8 of them. Any local hardware store should carry them for a cheap price. I lucked up and found stainless bolts. Get some washers too! Optional if you get new bolts: You have to remove the studs left in the head. TIGHTLY clamp the Vise Grips on them and twist. They will come out with no problem. Remove the O2 sensor and stick it in the header. Check the threads on the header ... (more)
Posted : 19 May 2005  
 
Installing an Automatic Throttle Body / Bored TB
Model : Dodge, Neon Category : Misc
... drawing may not look exactly right but it's close enough to work. As you can see, it is a fairly simply setup. O.K. This is how it fits together. The Throttle shaft runs through the center of the TB and holds the butterfly plate and the throttle spring. It pivots on two sealed ball bearings and is held in place by a "C" clip (see above). The shaft is split to allow the butterfly ... (more)
Posted : 19 May 2005  
 
Installing A Trunk Light
Model : Dodge, Neon Category : Lights - Interior
... I found that above the lock mechanism on the trunk lid worked very well. Lots of light, easy to get to. Don't drill through the trunklid!!!!!!! Now you have to find a power and ground. Ground was easy. Used the ground for the brake light. Any chassis ground will do fine. Some lights may even be grounded by the attaching screws. For the power I went a little ... (more)
Posted : 19 May 2005  
 
Installing A Remote Trunk Release
Model : Dodge, Neon Category : Misc
... will attach here, it only fits one way. Reattach the lock and route the cable through the clips that the brake wiring harness runs. It should have built in clips to hold the cable. Running the cable is the most important step in the installation. You have to make absolutely sure that the cable does not bind when the trunk lid is shut. For now, run the wire as best as possible. Run it through ... (more)
Posted : 19 May 2005  
 
Iceman Cold Air Intake Install
Model : Dodge, Neon Category : Engine - Intake
... down bracket for the battery. When the entire system was assembled, I noticed that it rubbed on the Intake tube. I ground the sharp corner off so I would not have any problems down the road. Location of modifications to new tray Now install the new tray using the same bolts. Attach the temperature sensor in the hole in the front of the tray. Reinstall the power dist. block onto the back of the ... (more)
Posted : 19 May 2005  
 
Headlight Polishing and Cleaning
Model : Dodge, Neon Category : Lights - Headlights
... the bulbs, reach behind the light and turn the plastic bolt thing what ever way it turns (sorry, didn't write down any of this as I was doing it) You should then be able to remove the bulb from the light and set it aside. The assembly is held in with 6 10 mm bolts. One is facing back under the fender behind the light - a toughie to explain. Best way to get to it is reach up behind the front ... (more)
Posted : 19 May 2005  
 
Disabling Lock Pull Tabs
Model : Dodge, Neon Category : Misc
... be connected to the door panel.4. disconnect the rod from the door panel. This can be done by placing your thumb on the plastic piece just before the elbow, and snapping it off the rod. after it pivots out of the way, you may then pull the rod out of the door handle. be careful not to bend the rod. Put the door panel aside.5. Place the locking tab in the locked position. with either a 1/8 or a ... (more)
Posted : 19 May 2005  
 
Changing Fuel Filter
Model : Dodge, Neon Category : Fuel System
... Disconnect quick-connect fittings from fuel pump module and chassis fuel supply tube. Remove fuel filter mounting screw. Remove filter.INSTALLATION 1. Install fuel filter on frame rail. Tighten mounting screw to 9.5 Nm (85 in lb) torque. NOTE: The fuel supply (to filter) tube, return tube (to pump module) and fuel supply (to chassis fuel line) are permanently attached the fuel filter. NOTE: ... (more)
Posted : 19 May 2005  
 
Altezza Tail Light Install
Model : Dodge, Neon Category : Lights
... to remove from the Neon.4. To remove the bulbs and install new ones. Hold the light socket in one hand and pull up on the bulb.5. To install new bulbs hold the socket and push the new bulb into place.6. Take one of the new tail lights and hold it in place. Push the four (4) threaded bolts through the proper holes. Hold it into place with one (1) of the nuts.7. Reconnect the light sockets into ... (more)
Posted : 19 May 2005  
 
Bobble Strut Installation
Model : Dodge, Neon Category : Suspension - Shocks/struts
... bolt through. Put the nut on and tighten to 40 ft/lbs. That's it! Now for the AFX installation. This is a little different for a few reasons. First, the mounting system at the top is slightly different. Second, all the bolts on the strut are standard (DOH!). Third, this strut is adjustable! Step one. Unlike the above install, your best bet here is to bolt the lower part in ... (more)
Posted : 19 May 2005  
 
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