EURO HEADLIGHT CONVERSION
Model : Mercedes-Benz, 190 - Series Category : Lights - Headlights
... and the third is on the bottom of the assembly. The easiest was to gain access to this is if you reach behind the spoiler/bumper from the wheelwell area. After removing the assembly some switching is necessary. The stock US-spec 4-pole plug needs to be switched with the included Euro-spec 6-pole plug. This is very straight-foward. Simply pry the cover off of the rear and the pins pull out. ... (more)
Posted : 18 June 2005  
 
Engine Break-In Procedure
Model : Chevrolet, Corvette Category : Engine
... cooling system after the first fire-up. Upon thermostat opening verify that coolant level is correct. After 20 min. take the engine off fast idle and shut the motor off. Readjust the valves. If any special camshaft prelube was used, change the oil filter. You are now ready to drive the car. Run it 250-500 miles and change the oil filter. If you are going to switch to synthetic oil, now is the ... (more)
Posted : 10 June 2005  
 
E-Code Headlight Installation
Model : Chevrolet, Corvette Category : Lights
... You will not use the driver side connector in this installation. The passenger side connectors can now be cut. Make sure you leave yourself enough length to run to your relay mounting location. (I barely did!) You will not use the black ground wires - just the brown and green wires to switch the high and low relays. Run 2 separate 10 gauge wires from the driver side headlamp area to the ... (more)
Posted : 9 June 2005  
 
Engine Coolant Removal and Replacement
Model : Nissan, Maxima Category : Engine - Cooling System
... from the front bank of cylinders. Right: Rear coolant plug. This is used to drain the coolant from the front bank of cylinders. Your owners manual has a nice picture to show you their location. These plugs are VERY difficult to access! If you remove the Y-pipe (factory or aftermarket) you will have more room. Remove the plugs, let the coolant drain. Use thread sealer on the threads, and tighten ... (more)
Posted : 8 June 2005  
 
Erratic Fuel Gauge Repair
Model : Audi, A4 Category : Electrical
... about tapping your screwdriver with a pair of pliers. This nut is FREAKIN' TIGHT! You will need to hammer the crap out of it until it breaks loose, and maybe even a lot more after that. While you are here, make note of the arrow on the white porthole plug. Make a small mark on the metal it points at to aid alignment during reinstallation. Lift the port hole cover. This is what you should ... (more)
Posted : 7 June 2005  
 
Escort Passport 8500 X50 Custom Install
Model : Audi, A4 Category : Electrical
... removed, you can seperate the two pieces and expose the inside. As you can see, the front display is a sticker/decal. $6.99 12 ft. black telephone cable from Radio Shack with RJ11 plugs on each end. Take a look at the plug ends. The one on the far left is the Passport's original RJ11 plug. The telephone cord has one end that matches (on the far right) and one that doesn't (in the middle). Cut ... (more)
Posted : 7 June 2005  
 
Exhaust Systems 101
Model : Audi Category : Exhaust
... will flow, then stop, and then flow again as the exhaust valve opens. The more cylinders you have, the closer together these pulses run. Keep in mind that for a "pulse" to move, the leading edge must be of a higher pressure than the surrounding atmosphere. The "body" of a pulse is very close to ambient pressure, and the tail end of the pulse is lower than ambient. It is so ... (more)
Posted : 7 June 2005  
 
Exhaust Tip Polishing
Model : Audi Category : Exhaust
... lengthwise with the grain of the metal and use the coarse grit to just get rid of that top layer. Don't overdo the coarse grit because it will leave fairly deep scratches. As soon as you see a brighter silver appear, switch to the medium grit to minimize the scratches left by the coarse grit. Then go to the fine grit until all scratches are minimized. Notice I say ''minimized'' because even ... (more)
Posted : 7 June 2005  
 
Euro Headlight Conversion
Model : Audi, A4 Category : Lights
... to the fenders. These first two pictures show the driver-side fender with the corner light removed. The part of the fender that is hidden by the original corner lights needs to be modified to allow the new lights to fit. Specifically, most of this metal must be removed (by cutting or grinding). This next picture shows the passenger side fender after the modification. Here you can clearly see ... (more)
Posted : 7 June 2005  
 
Ecru-Royal Blue Cloth (1998)
Model : Audi, A4 Category : Interior
... Cloth (1998) AudiWorld 1998 This interior option is available on both the 2.8 and 1.8T in the Ambiente Interior Atmosphere package. A cloth interior, it can be purchased on the Aluminum, Pearl White, Melange, Santorin and Casablanca White cars. It is accompanied by Maritime/Royal Blue Dashboard/Door Panels and Royal Blue Carpet. Click above for larger picture Click above for larger picture ... (more)
Posted : 7 June 2005  
 
Eliminating Map Light Rattle
Model : Audi, A4 Category : Interior
... circles.. you have to put the light bulb in, then turn it in order for it to be in correctly, just like removing.. turn a little and pull. 2) There are two areas on the sunroof control (both pieces black) and a little white piece that could also be causing the rattle.. all I did was put 3 strips of electrical tape and taped them down so they don't rattle as much. I put everything back ... (more)
Posted : 7 June 2005  
 
Electronic Fuel Injection (EFI) Troubleshooting Document #1
Model : Porsche, 914 - Series Category : Fuel System
... starter is running. Replace pressure regulator if necessary. Defective diaphragm chamber in pressure sensor. Replace pressure sensor. Engine starts when cold but stops again. Wire connector for trigger contacts in distributor not connected or wire broken. Connect tester and go through test steps 8,9, 10, 11, 11a (EFAW-tester) resp. 14 (VW1218). If necessary, replace wire harness or trigger ... (more)
Posted : 6 June 2005  
 
Exhaust System Upgrades
Model : Porsche, 911 - Series Category : Exhaust
... tailpipe slips snugly onto the muffler outlet, and is held in place by a heavy stainless steel clamp. (Figure 4) This article describes the installation of the GHL muffler on Bob Tindel’s 1983 911SC. Your car may differ slightly. A day or so before you start this project, I recommend spraying all of the fasteners, including the ones that hold the front of the catalytic converter to the ... (more)
Posted : 3 June 2005  
 
Early Heat Exchanger Retrofit
Model : Porsche, 911 - Series Category : Interior - Heating and Air Conditioning
... heat…trust me I tried. So heat each nut till bright red. I even turned off my work light, and heated the nuts, and would check by removing the torch for a second to see if the nut was indeed glowing. For some nuts it will be impossible but try to heat all around the nut perpendicular to the exhaust stud, heating just the nut. Once it is bright red, give it a good long squirt with water. ... (more)
Posted : 3 June 2005  
 
Extracting Power from CIS 911s
Model : Porsche, 911 - Series Category : Engine
... of the more radical (high-lift, long-duration) camshaft grinds, which is the main reason it must be discarded to build extremely powerful street and racing motors. Fuel flow in the CIS system is controlled by the rising and falling of a round sensor plate inside a conical housing, or venturi. The more the throttle butterfly valve is opened, the more air gets sucked into the airbox intake and ... (more)
Posted : 3 June 2005  
 
Exhaust Headers
Model : Ford, Probe Category : Exhaust - Headers
... As received condition (Hennessey exhaust, my K&N, homemade airbox/scoop assembly, etc.) they removed the Hennessey and installed their Brospeed Full catback system installed my Brospeed headers (with my Hennessey reinstalled). Lastly, they removed my homemade airbox and ran with just open K & N filter. I was watching the K & N data in real time. No surprise - I lost 3 HP with it ... (more)
Posted : 3 June 2005  
 
Emergency Breakdown Kit, Replacing the 911 Fan Belt, Stopping Break Squeaks
Model : Porsche, 911 - Series Category : Misc
... nut loosens the dome washer behind the nut will loosen also. As the nut, dome washer, and the pulley are removed you will see some shims behind the dome washer. You will also see more shims on the other side of the fan pulley. There are usually six total. These six shims are necessary to set the proper tension on the new belt and correctly space the pulley. Start with three on each side of the ... (more)
Posted : 2 June 2005  
 
Electrical System Upgrades
Model : Porsche, 911 - Series Category : Electrical
... and time. Severe fatigue results in smoke, melting wire insulation, and fire. 930 Turbos with two fuel pumps, and all the warm-up gadgets on the engine, simply over tax that system. Most of the 930’s have had at least one fuse block replaced. I have removed some of the original battery feed cables that went directly to the fuse block and I have them run directly from the battery to each of ... (more)
Posted : 2 June 2005  
 
ECU Codes for Infiniti Models and How to Check
Model : Infiniti Category : Misc
... Cylinder No. 18 P0325 Knock Sensor, Bank 1 P0330 Knock Sensor, Bank 2 P0335 CKP Sensor (Pos) P0340 CMP P0400 EGR System P0402 EGRC/BPT Valve P0403 EGR Volume Control Valve Circuit P0420 TW Catalyst System, Bank 1 P0430 TW Catalyst System, Bank 2 P0440 EVAP Small Leak P0443 Purge Control/V & S/V P0446 Vent Control Valve P0450 EVAP Pressure Sensor P0500 Vehicle Speed Sensor P0505 IACV/AAC ... (more)
Posted : 26 May 2005  
 
Emissions Troubleshooting on the Mazda Rotary Engine
Model : Mazda, RX, RX - 7 Base Category : Engine
... here. The rear cat is a pellet type and frequently wears out. The casings generally will start to leak with wear. For the '82 models, a recall was issued to replace the pellets. Part of the recall included installing an orifice in the hose (air cleaner to air pump) that was about 12mm wide. If the '82 you're servicing has this orifice, the recall has been accomplished. However, not all ... (more)
Posted : 25 May 2005  
 
Easy Intake Mod for cracked turbo inlet duct
Model : Mazda, RX, RX - 7 Base Category : Engine
... end could fit through in the 45 degree bend, stuck the male end through, then tightened the barb onto it. Exact same principle for the PCV breather, just smaller fittings. I got a 1/8th inch barb and used standard 1/8th inch (3mm) vacuum tube - it will work, but it's a VERY tight fit. 1/4 inch fits a lot better. Coming off the metal pipe that the breather is connected to, I attached some ... (more)
Posted : 25 May 2005  
 
EA (Engine Accelerator) and ETA (Electronic Throttle Actuator)
Model : Mercedes-Benz, S - Class, S500 Base Category : Electrical
... throttle valve is integrated in the MESF1 control module. The following information is processed: - engine speed - coolant temperature - throttle valve position - vehicle speed Electronic Accelerator Emergency Running Function Task Ensuring that the car can continue to be driven safely if a fault occurs at the electronic accelerator. Pedal value sensor emergency running If one potentiometer ... (more)
Posted : 25 May 2005  
 
Engine Detailing with a Common Product
Model : Mercedes-Benz, S - Class, S500 coupe Category : Engine
... with a shop cloth and buff it out. I did all parts shown in the pictures including the air plenum, F23 module box, fuse box and facade covers. Even did the Aux fans and grill work as shown. The rubber parts shine brightly as do the plastic parts such as the air intake tubes. The air cleaner comes out as a satin finish but all parts have a 'deep' luster. No Touch is the only patented product ... (more)
Posted : 25 May 2005  
 
Electronic Accelerator/Cruise Control/Idle Speed Control N4/1
Model : Mercedes-Benz, S - Class, S500 coupe Category : Electrical
... position recognition (S16/3) - Cruise control switch (S40) - A/C compressor engagement signal - Data exchange via controller area network (CAN) - Wheel speed sensors (L6/1 - L6/4) - Diode matrix (V2) Output signals: - Electronic accelerator actuator (M16/1 with throttle valve) - ABS/ASR control module (N30/1) - LH-SFI control module (N3/1) - EZL/AKR ignition control module (N1/3) - Impulse ... (more)
Posted : 25 May 2005  
 
Engine Management Systems
Model : Mercedes-Benz, S - Class, S500 coupe Category : Electrical
... to the MB Engine Management Systems Chart below. Of course, the use of a scanner is required to be able to read all codes from each ECU. Climate Systems Many vehicles have climate control systems that can be accessed through the display panel in the passenger compartment. By simply setting the TEMP control wheels and pushing the AUTO function, the complete status of the AC can be determined. ABS ... (more)
Posted : 25 May 2005  
 
E39 Seatbelt Click Fix
Model : BMW, 5 - Series (E39) 1996-03 Category : Interior - Seats
... at the middle of the pillar as well (right pic). If the body-side of the fastener comes out (see red arrow), use the door panel puller to separate the pieces. 2. The B-pillar separates into 2 pieces making it easier for access to the belt anchor. Loosen the sleeved-nut using the 17mm socket (see red arrow). Carefully remove the nut and seatbelt anchor. There's a washer behind the anchor ... (more)
Posted : 24 May 2005  
 
E39 Non-CELIS Head Light Removal & Lens Cover Replacement
Model : BMW, 5 - Series (E39) 1996-03 Category : Lights - Headlights
... screws have flat washers. Use the magnetic pick-up tool to help retrieve the lower screws as they can easily drop down below. 4. Pivot the inner edge of the assembly outwards. Take care to protect the bumper while doing so. 5. The outer connection point should release and the assembly can be carefully slid out forwards. 6. The painted strip can be removed by prying up slightly and clearing ... (more)
Posted : 24 May 2005  
 
E39 Euro-spec CELIS "LED" Tail Light Retro-Fit Kit
Model : BMW, 5 - Series (E39) 1996-03 Category : Lights - Tail lights
... buckets and tape the plastic bag on the inside of the trunk to catch the metal shavings. 2. The tail light buckets require an 8mm and 16mm hole to be drilled (see red arrows, and ''no'' not in his head!) and a crescent-shaped notch to be grinded away (see blue arrow) to allow for the different mounting holes and assembly shape. Be sure to use the exact measurements as outlined in the Hella guide ... (more)
Posted : 24 May 2005  
 
E39 Euro-spec CELIS "Angel Eye" Head Light Installation
Model : BMW, 5 - Series (E39) 1996-03 Category : Lights - Headlights
... lines and by turning the assembly adjusters with the 6mm hex key. Special notes for iT Wagon Owners with 2-wire plug issue: If you're good with car electronics or know a quality car stereo/alarm place you trust, here are some possible options: Tap the CELIS rings off the low beams. Splice into your headlight wiring to power the CELIS rings. If you have Xenon lights, be sure to splice into the ... (more)
Posted : 24 May 2005  
 
E39 Euro-spec CELIS "Angel Eye" Head Light Installation
Model : BMW, 5 - Series (E39) 1996-03 Category : Lights - Headlights
... lines and by turning the assembly adjusters with the 6mm hex key. Special notes for iT Wagon Owners with 2-wire plug issue: If you're good with car electronics or know a quality car stereo/alarm place you trust, here are some possible options: Tap the CELIS rings off the low beams. Splice into your headlight wiring to power the CELIS rings. If you have Xenon lights, be sure to splice into the ... (more)
Posted : 24 May 2005  
 
E39 CELIS "Angel Eye Halo" Light Source
Model : BMW, 5 - Series (E39) 1996-03 Category : Lights
... CELIS (aka Angel Eye or Halo) light source is a 12V 10W halogen lamp in a reflector housing which shines into a collector lens leading to the fiber-optic lines. The bulb is holder is plastic-welded together, so replacing the bulb would require breaking the weld. The halogen lamp gets focused onto this concentrator lens (see red arrow). The concentrator lens is spaced from the halogen ... (more)
Posted : 24 May 2005  
 
E39 Xenon Retro-Fit Resistor Packs
Model : BMW, 5 - Series (E39) 1996-03 Category : Lights
... Power Parts, Bavarian Autosport, or PUMA. I haven't bought from these vendors recently, so please don't e-mail me asking for sources. Check with these vendors or ask on the Roadfly.com E39 Message Board for more recent references.) -OR- Build your own for cheap by following some of the DIY directions available on www.bmwtips.com. Just be sure the packs you use have a built-in fuse mechanism! ... (more)
Posted : 24 May 2005  
 
E39 Suspension Survey
Model : BMW, 5 - Series (E39) 1996-03 Category : Suspension
... tire pressures, or ability to measure to true ground. If you'd like to share your before/after measurements with the E39 community, please e-mail them to me. Suspension Survey Notes: H&R springs has different designations of springs for sport, non-sport, or touring (wagon) suspension, so ''Sport/sport'' below means ''Sport model springs for OEM sport suspension cars'', etc. A full or empty ... (more)
Posted : 24 May 2005  
 
E39 Park Distance Control (PDC) Wiring
Model : BMW, 5 - Series (E39) 1996-03 Category : Electrical
... R (but not labeled) on that relay. 4. Remove the (3) 10mm nuts holding the fuse block in place and snip the wire harness zip tie to remove it for better access to the underside of the fuses holders. 5. Cut the violet/white wire (''terminal R'') at the position indicated by the top red arrow. Use wire tools to crimp on the appropriate connector pin and housing as outlined in the addendum Page ... (more)
Posted : 24 May 2005  
 
E39 Alarm Siren Replacement
Model : BMW, 5 - Series (E39) 1996-03 Category : Electrical - Alarm
... the (2) 8mm screws towards the front of the wheel well (upper left pic). Remove the (3) expanding rivets towards the back of the wheel well by using the flat-head screwdriver and pliers to pull out the center pins (upper right pic). Remove the (2) 10mm plastic nuts in the middle of the fender liner next to the shock (bottom pic). 4. Remove the 8mm screw on the underside of the liner. 5. ... (more)
Posted : 24 May 2005  
 
E39 SmarTire Ashtray Install
Model : BMW, 5 - Series (E39) 1996-03 Category : Interior
... to dent or mar the center console surface. 3. Follow the instructions on Agent99's page for removing the armrest. Remove the top two screws (see red arrows) to free the top section of the center console. Assuming you aren't using the cell phone wiring harness (see blue arrow), carefully push it down into the armrest. If you are using the factory cell phone, you'll need to modify the following ... (more)
Posted : 24 May 2005  
 
E39 M-Sport Steering Wheel Retro-Fit
Model : BMW, 5 - Series (E39) 1996-03 Category : Interior - Steering Wheel
... look and feel... Turn the steering wheel to the center, straight-wheels position. Extend the steering column outwards and driver's seat back for ease of access. 2. Be absolutely sure the battery is disconnected. Use the 13mm socket to remove the negative lead from the battery. 3. Loosen the (2) T-30 Torx bolts until the airbag is free. The 2nd pic is inaccurate since the wheel is not in the ... (more)
Posted : 24 May 2005  
 
E39 Battery Storage Compartment
Model : BMW, 5 - Series (E39) 1996-03 Category : Interior
... puller (preferred) 1. Fold back the spare tire cover and use the screwdriver(s) or door panel puller to remove the 3 expanding rivets. The expanding rivet consists of two separate plastic pieces. The top flat piece has an attached center pin and can be completely removed from the bottom expanding portion of the rivet if necessary. This will reduce tension on the rivet and allow removal. ... (more)
Posted : 24 May 2005  
 
E39 M5 Liner Install
Model : BMW, 5 - Series (E39) 1996-03 Category : Exterior
... is somewhat easier than trying to install a stock liner because it only needs to tuck into the rolled fender at the left and right edges, not in the middle. The first step is to guide the portion that goes into the shock tower as evenly as possible into position, while bending the bottom of the liner around the brake components. If the plastic edges catch part of the spring cap or something ... (more)
Posted : 24 May 2005  
 
E39 Aspheric (Wide-Angle) Mirrors + Heating Info
Model : BMW, 5 - Series (E39) 1996-03 Category : Exterior
... 0C thru 15C 50% 15C thru 25C 25% above 25C 0% (totally off) There is no manual control of their operation. Also - the washer nozzle heating is controlled in a similar way - but there are either on or off (single stage). They start to heat when the temp drops to +3C (same time as you get the ''freezing temp'' alert message). They turn off when the temp climbs to +6C. Both these heating ... (more)
Posted : 24 May 2005  
 
E39 Pre-2001 Color-Matched Trim
Model : BMW, 5 - Series (E39) 1996-03 Category : Exterior - Rear Bumper
... trim tends to get ''wavy'' during removal. If you want it to look good, you might want to do as I did and buy new 2001+ primered side trim. Painting existing chromeline trim (pre-2001): Front and rear trim have snap-off chrome strips, so a body shop can either paint the textured plastic as-is, or fill and smooth it prior to painting (my preferred method). It turns out very nice and new chrome ... (more)
Posted : 24 May 2005  
 
E39 Rear Fender Rolling
Model : BMW, 5 - Series (E39) 1996-03 Category : Exterior - Fenders
... Two warnings I will give are: ''Where to get the roller?'' I rented the roller from Tire Rack, but it was in fairly poor condition (i.e. semi-broken) and took something like 6 months to get. You might want to check online for any rental places that might have it available, although that's pretty difficult. If you had ~$500 available, they cost about that much. Again, it's probably more ... (more)
Posted : 24 May 2005  
 
ESS PD Series System 7PSI 8-cylinder 1996-1998 E39 Installation Manual Addendum
Model : BMW, 5 - Series (E39) 1996-03 Category : Force Induction - Supercharging
... holes as previously described. NOTE: I'm not really a ''machine shop'' person, so further questions on this step should be directed to ESS. I do think a drill press would be very helpful for this step. This procedure tends to be fairly time consuming and accuracy is a must. 11. Crank pulley bolt needs to be torqued to 100Nm. 12. The rear intake manifold cover uses (7) T30 bolts. This can be ... (more)
Posted : 24 May 2005  
 
E30 Rear Seat Removal
Model : BMW, 3 - Series (E30) 1983-93 Category : Interior - Seats
... lip approximately where the red arrows point in the pic above and pull straight up. It shouldn't take much force. The clip looks like this: 2. Pivot the front edge of the seat cushion upwards a bit and pull the cushion out. 3. Most E30's have two 10mm bolts holding the seat back in place. These bolts are usually located on the very ends of the seat back near the bottom left and right seatbelt ... (more)
Posted : 24 May 2005  
 
E30s that can't use unleaded fuel
Model : BMW, 3 - Series (E30) 1983-93 Category : Fuel System
... moving to unleaded fuel, or damage to your engine can occur.E30 models that can't use unleaded:ModelEngineYear316/316iM10 B16< 88318iM10 B1882 - 84320iM20 B2082 - 84320isS14< 92323iM20 B2382 - 84M3All85 - 89 Gustavo Melo Back SECTIONS :: Audio :: Body :: Brakes :: Cooling System :: Driving :: Electrical :: Engine :: Fuel System :: Interior :: Misc. & Useful Info :: Performance :: ... (more)
Posted : 24 May 2005  
 
E30 3-Series Oxygen Sensor Replacement
Model : BMW, 3 - Series (E30) 1983-93 Category : Exhaust - Oxygen Sensor
... the connector free, you will want to remove the wire harness from the two clips shown in this picture (Figure 4) Once you have the connector free, you will notice it has a screw-type collar, as shown here in Figure 5. Unscrew this collar, and pull the O2 sensor plug out of the connector (Figure 6). Next, you will want to remove the small heat shield around the O2 sensor, this simply pulls off ... (more)
Posted : 24 May 2005  
 
E30 1988-1991 E30 Smoked Sidemarkers
Model : BMW, 3 - Series (E30) 1983-93 Category : Lights
... cut into (4) 15/16'' x 5-5/8'' rectangles. I highly recommend you measure your own sidemarkers to double-check the sizing. Regardless, you'll need to grind a bit away, so be sure you err on the side of larger. If you decide to do this yourself, be sure you know what's involved in bonding and cutting plexiglass properly. Here's the net result. 3. Use the flathead screwdriver to carefully pry ... (more)
Posted : 24 May 2005  
 
E30 Xenon Bulb & Ballast Installation
Model : BMW, 3 - Series (E30) 1983-93 Category : Lights
... beam bulb. 7. I had to upgrade my fuse #13 and #14 from 7.5amp to 10amp to handle the extra draw from the ballast when igniting the arc. After the lamp is lit, it actually draws less current than stock halogen bulbs. 8. After testing and the ''wow'' factor is over, reinstall the rear light covers. The driver-side cover should fit perfectly, but I had to modify the passenger-side cover a bit to ... (more)
Posted : 24 May 2005  
 
E39 CELIS Light Source
Model : BMW, 3 - Series (E30) 1983-93 Category : Lights
... Angel Eye) light source is a 12V 10W halogen lamp in a reflector housing which shines into a collector lens leading to the fiber-optic lines. The bulb is holder is plastic-welded together, so replacing the bulb would require breaking the weld. The halogen lamp gets focused onto this concentrator lens (see red arrow). The concentrator lens is spaced from the halogen reflector assembly by ... (more)
Posted : 24 May 2005  
 
E30 Independent Fog Lights
Model : BMW, 3 - Series (E30) 1983-93 Category : Lights - Fog Lights
... on. Required Parts: Small length of 16AWG wire Required Tools: Multi-meter Wire cutter Wire stripper Soldering equipment Flat-head screwdriver 1. Verify your fusebox has the exact same K3, K4, and K8 relays. This would be the first indication if this method is even feasible on your vehicle. If you have the same colored relays with the same schematics molded on the relay covers, it's a bit safer ... (more)
Posted : 24 May 2005  
 
E36 M3 Shift Lever Install
Model : BMW, 3 - Series (E30) 1983-93 Category : Misc
... to the rod. The first time I did this, it flew off and got stuck in the head shields. Try to get it off with your fingers before you pry w/ a screw driver.Go back in the car.You will see the white cup that the ball fits in. It is under the dust boot.There should be two arrow's on the top. Use a flat screw driver. Press against one of the arrow's and turn the cup 90 degree's ... (more)
Posted : 24 May 2005  
 
E30 Smog Survey
Model : BMW, 3 - Series (E30) 1983-93 Category : Misc
... 0.20 108 31 67 0.71 0.10 0.30 767 237 754 PASS 25mph 1918 15.10 0.00 83 20 17 0.58 0.09 0.06 706 199 180 PASS %CO2 %O2 HC (PPM) CO (%) NO (PPM) Test RPM MEAS MEAS MAX AVE MEAS MAX AVE MEAS MAX AVE MEAS Results DKSF (1988 325is 123.7K mi - CA - 05.03.04 - Initial run) 15mph 1658 14.67 0.20 114 31 115 0.73 0.10 0.52 785 237 965 FAIL 25mph 1825 14.85 0.10 88 20 84 0.61 0.09 0.29 724 199 488 ... (more)
Posted : 24 May 2005  
 
Exhaust system installation
Model : BMW, 3 - Series (E30) 1983-93 Category : Exhaust
... can be removed by taking the bolt out on the little metal hanger. Don't lose that bolt because you won't get a replacement in your kit.Once you have removed that, and the stretchy rubber hanger, you are ready to move to the hard(er) part.The last connection on your exhaust is right next to you catalytic converter. You might find that these four bolts are harder to remove than any other ... (more)
Posted : 24 May 2005  
 
E30 Front Springs and Shock Replacement
Model : BMW, 3 - Series (E30) 1983-93 Category : Suspension
... tool. Once you have the nut off, the control arm should be lowered as far as it will drop, this will allow you enough clearance to remove the rest of the assembly. Next, reach up inside the spring perch and remove the top strut mount; you may need to move the strut assembly to one side to gain access to this mount. Once you have it removed, also remove the upper spring retainer plate and rubber ... (more)
Posted : 24 May 2005  
 
E30 Rear Springs and Shock Replacement
Model : BMW, 3 - Series (E30) 1983-93 Category : Suspension
... speedometer sender on the back of the differential. After you disconnect the sender, look up at the rear differential mount. It is essentially a large rubber bushing, with a bolt through it. Using an open-ended wrench on both sides, loosen and remove the bolt. This will allow the differential to drop down when you lower the jack (Figure 9). Note that Figure 9 shows the sender still installed ... (more)
Posted : 24 May 2005  
 
E30 LED Key Conversion
Model : BMW, 3 - Series (E30) 1983-93 Category : Electrical
... to remove it from the key. Carefully use the screwdriver to depress the two mounting tabs on either side while applying slight force to separate the two halves. If the pieces don't fly apart, inside you'll find a small incandescent bulb, thick lithium battery, copper metal contact piece, and silver spring. Discard the bulb, recycle the battery, and remove the copper and silver spring ... (more)
Posted : 24 May 2005  
 
Engine electrical system troubleshooting
Model : BMW, 3 - Series (E30) 1983-93, 318i Category : Electrical
... belt faulty or mis adjustedVoltage regulator faultyIgnition warning light doesn't come on with key in ONBulb defectiveFaulty bulb holder, wiring or instrument cluster printed circuit Gustavo Melo Back SECTIONS :: Audio :: Body :: Brakes :: Cooling System :: Driving :: Electrical :: Engine :: Fuel System :: Interior :: Misc. & Useful Info :: Performance :: Specifications :: ... (more)
Posted : 24 May 2005  
 
E30 Dashboard Swap
Model : BMW, 3 - Series (E30) 1983-93 Category : Interior - Dash
... the panel. It may hang up on the top of the steering column, just keep wiggling. Remove the trim around the instrument panel. Two small screws at the top, above the gauges, then four more at the bottom to either side of the steering column. Two more screws hold the instrument panel itself in: You can now pull out the instrument panel. Be careful with the A-shaped ''ears'' in the picture ... (more)
Posted : 24 May 2005  
 
E30 Cup Holder
Model : BMW, 3 - Series (E30) 1983-93 Category : Interior
... I decided to mount the cup holder there as a test. So far, so good. Required Parts: #16317 - Fischer C-Box universal cup holder (~$13 from Ultimate Cupholders) Super glue Required Tools: Drill and bits Phillips-head screwdriver 1. For stability, I super glued the ashtray lid shut in four places total (see arrows). 2. Use a drill bit smaller than the supplied screws to drill out the two front ... (more)
Posted : 24 May 2005  
 
E30 1988-1991 All Red Tail-lights
Model : BMW, 3 - Series (E30) 1983-93 Category : Lights - Tail lights
... and proceed to paint the exposed amber portion using light, even strokes with the nozzle held 6'' to 8'' from the lens. The can recommends 10'' to 12'', but I found it easier to work a bit closer. If you encounter any issues, use the acetone to remove the paint. I used approximately 6 passes for the front of the lens and 3 smaller passes for the exposed edges. Avoid overspraying since the ... (more)
Posted : 24 May 2005  
 
E30 Mirror Repair
Model : BMW, 3 - Series (E30) 1983-93 Category : Exterior - Mirrors
... mounting pins might break off. For those of you lucky enough to have tweeter pods in the corners, I'm unsure how to remove them, but it should be similarly easy. 3. Remove the (2) bolts holding the mirror in place, while providing support so the mirror assembly doesn't fall. Disconnect the wiring harness and the mirror should be free. 4. Remove the (4) screws to separate the motor assembly ... (more)
Posted : 24 May 2005  
 
E30 Sunroof Adjustment
Model : BMW, 3 - Series (E30) 1983-93 Category : Interior - Sunroof
... to turn it properly. Lower the sunroof down to the standard closed position in preparation for the next step. 4. The Bentley manual talks about placing 4mm hex wrenches thru holes in the guide rail (bottom arrow) to slide thru and engage the tilt track (top arrow) on both sides, thereby keeping the sunroof sliding mechanism held solidly together during the adjustment process. Strangely ... (more)
Posted : 24 May 2005  
 
E30 Lighted Rearview Mirror Retro-Fit
Model : BMW, 3 - Series (E30) 1983-93 Category : Exterior - Mirrors
... wiring cover over the harness to expose the plug. 3. The lighted mirror has a short attached wiring harness for power. I pried out one of the light modules and used the multi-meter to determine which lead from the harness corresponded to the positive leads (see red arrows). 4. Using that information, I wired the 2-pin Molex connector which mates with the attached wiring harness (pictured). ... (more)
Posted : 24 May 2005  
 
E30 "is" Lip Spoiler
Model : BMW, 3 - Series (E30) 1983-93 Category : Exterior
... black plastic lip (if it's still there - LOL) by pulling it straight away from the metal spoiler, starting at the sides first. 2. Remove/replace the current set of clamps by pushing the (2) expanding rivet pins (see red arrow) up and out of the old clamps using the screwdriver. The clamps should now pry out easily. Insert the new clamp and use the screwdriver and hammer (if necessary) to ... (more)
Posted : 24 May 2005  
 
Engine troubleshooting
Model : BMW, 3 - Series (E30) 1983-93 Category : Engine
... cloggedLow fuel output at the injectorsFaulty or incorrectly gapped spark plugscracked distributor, disconnected distributor wire, or damaged distributor componentsFaulty Spark plugs wiresFaulty emission system componentsLow or uneven cylinder compressionWeak or faulty ignition systemVacuum leak in fuel injection system, intake manifold or vacuum hosesEngine misfires on accelerationSpark plugs ... (more)
Posted : 24 May 2005  
 
E30 Passenger-Side Water Leak
Model : BMW, 3 - Series (E30) 1983-93 Category : Engine
... below). This picture is for a 6-cylinder engine compartment, but the 4-cylinder setup should be similar. 2. Locate the ''Elephant Trunk'' as it's called. A simple clockwise (I believe) twist will free it from the firewall. Inspect for debris and flush clean with water. Mine was completely clogged with pieces of leaves, mud, and even small pebbles. Reinstallation is the reverse, but still took ... (more)
Posted : 24 May 2005  
 
ECC-Tuner Installation
Model : Ford, Mustang Category : Misc
... the EEC-Tuner since it is a pretty simple process so we just wanted to show you a few pics of ours and maybe give you a tip to save some time. Good luck with your install and visit our sections on the EEC-Tuner. Original EEC with the chip still installed. The EEC-Tuner sitting alone on my floorboard Tuner installed. It fits very well inside your case. EEC-tuner fully installed with cover ... (more)
Posted : 19 May 2005  
 
Engine Painting (How-To)
Model : BMW, 3 - Series (E36) 1991-99 Category : Misc
... The steel wool will almost get a reflective shine off the Valve Cover. Once you achieve this is achieved you should have almost a perfect mirror finish across the surface. You are just about done. (do not get water on the surface. It will discolor the metal, and you do not want to have any moisture on your engine when you paint over it). Painting I bought two spray paints, both 500 Hi-Temp ... (more)
Posted : 18 May 2005  
 
Ellipsoid Headlamp Install
Model : BMW, 3 - Series (E36) 1991-99 Category : Lights
... what wire is coming from where. I didn't cause that was all the wire I had, so I had to pay attention to what I was doing. Now run your wires through the boot. and attach your wires accordingly. The wiring diagram I received was slightly confusing so I had to refer to my own website for extra info. WIRING COLOR CODES BROWN: Ground GRAY: Hot, City Lights YELLOW: Hot, Low Beam Headlights WHITE: ... (more)
Posted : 18 May 2005  
 
E36 Jacking Up
Model : BMW, 3 - Series (E36) 1991-99 Category : Misc
... hole and reinforced plate is the area where you want to mount your jack stands. You have removed the plastic locator because the jack stand would be unstable if you simply placed it under the plastic locator and lowered the car. If you don't have a jack pad, then you can use this reinforced area to place your floor jack (Figure 7). Fit a rolled up newspaper in-between the jack and the car to ... (more)
Posted : 18 May 2005  
 
E36 Reset Service Lights
Model : BMW, 3 - Series (E36) 1991-99 Category : Misc
... BMW 61 13 1 362 144 for the 15 pin data link connector. $0.28 retail. 16 inches of # 14 MTW Wire. Construct the jumper tool as shown in the above photo using the appropriate BMW pin for the 15 or 20 pin connector. I epoxied the ridge of the pin to the banana plug. I also placed a drop of epoxy at the other end of the banana plug. You can easily make your own tool. If you do not want to be ... (more)
Posted : 18 May 2005  
 
E-Brake Adjustment
Model : BMW, 3 - Series (E36) 1991-99 Category : Brakes
... see the small adjusting sprocket through the lug nut hole (Figure 3). You may need a flashlight for this procedure. Reaching in through the hole, use a screwdriver to rotate the cog until the parking brake shoe is tight and the rotor can no longer be rotated. A glimpse of what the cog looks like with the brake rotor removed is shown in Figure 4. If you are working on the right side of the car, ... (more)
Posted : 18 May 2005  
 
E36 RTAB DIY with BMW Tools w/ or w/o GC shims
Model : BMW, 3 - Series (E36) 1991-99 Category : Suspension
... than others so we ended up tapping about half of them into position with a hammer Attached Images DSC00886 copy.jpg (101.0 KB, 2079 views) __________________ -Alex ''Are you drunk again?'' ''No, I'm just exhausted because I've been up all night drinking.'' aweather View Public Profile Send a private message to aweather Find all posts by aweather Add aweather to Your Buddy List Add aweather ... (more)
Posted : 18 May 2005  
 
E36 Front Control Arm Replacement
Model : BMW, 3 - Series (E36) 1991-99 Category : Suspension
... are 2 bolts per bracket. Be sure to support the control arm as you remove the bolts, otherwise it will come crashing down and possibly smash you in the face!!! See Figure 7 to identify the bracket and bolts (note the picture is of the NEW unit installed) Figure 7 - Control Arm Bushing Bracket on Car Now, cut the "bridges" of the bushing rubber using a sawzall to separate the bushing ... (more)
Posted : 18 May 2005  
 
Euro Alarm
Model : BMW, 3 - Series (E36) 1991-99 Category : Electrical - Alarm
... outer case and work it out) and jumped out the 5.1 K resistor in series with the Euro module LED. I lined up the LED and put it back together. Now its nice and bright and appears to rotate as it blinks (How does it do that?). Looks good. When I woke up this morning, it was still blinking. It auto shuts down after 36 hours with no activity, according to the alarm owners manual. This proved to ... (more)
Posted : 18 May 2005  
 
Eclipse HID Retrofit
Model : Mitsubishi, Eclipse Category : Lights - Headlights
... into the stock reflectors. . . . . Hella 90mm projector vs. Stock Pictures of Hella 90mm projector beam pattern . . . . . . . . . .___ __ . Low beam Low + High beam . . Left only Right only Both sides . . . Left only Right only Both sides Stock Reflector Housings with HID . . Low beam Low + fogs Low + Hi beam . . In car view Notes Stock reflector uses a 9006 Bulb. The HID kit is a 6000K ... (more)
Posted : 18 May 2005  
 
Engine Diagnostic
Model : BMW, 5 - Series (E34) 1989-96 Category : Engine
... could indicate a faulty headgasket or cracked head. Worn piston rings, the air will be heard from the crankcase of the valve cover vent. When performing the test, a small percentage of leakage by the cylinder rings is considered normal when the engine is off. used a plain vacuum gauge with a small tee tapped into a vacuum line. Princess auto has vacuum gauges for cheap. • Vacuum gauge ... (more)
Posted : 9 December 2004 Author : bmwe34.net
 
Engine Codes
Model : BMW, 5 - Series (E34) 1989-96 Category : Engine
... system and the light would flash in correct sequence. Now there are 2 ways of getting around this constant flashing of the light when driving: putting a newer eprom or following the procedure. 1. Remove instrument cluster from dash board and locate the socket where the check engine light is meant to be installed. 2. Now get the instrument cluster bulb holder (without a bulb in it) and the 3 ... (more)
Posted : 9 December 2004 Author : Tim Chester & Rory
 
Exhaust Tips
Model : BMW, 5 - Series (E34) 1989-96 Category : Exhaust
... good and install in no time. No cutting, welding, clamping - a simple push on operation. Part # 82119401504. (Thanks to Roman) Procedure New tips. Set of wrenches and sockets. Welder. 1. If you have to remove the bumper, remove the central trim, remove the side marker. Unbolt the four 17mm bolts that hold the bumper in place then pull on it to remove if from the side brackets. 2. Cut your old ... (more)
Posted : 5 December 2004 Author : Jay's Auto & Mike Danna
 
Exhaust Upgrade
Model : BMW, 5 - Series (E34) 1989-96, 535i Category : Exhaust - Headers
... usually has to fit in a rather confined space - which presents additional challenges. Installing aftermarket headers from RD or supersprint will give you a performance gain. Reducing the pressure from the cat back makes it easier for your engine to push exhaust gases out, this really on helps at high rpms. Headers makes the exhaust gases come together more smoothly than stock before entering ... (more)
Posted : 5 December 2004 Author : www.nsxprime.com & Justin
 
Electrical Fan
Model : BMW, 5 - Series (E34) 1989-96 Category : Engine - Cooling System
... the shroud and must not touch the water pump pulley, the fan blade must not touch the radiator neither... No trick, just plain metal forming with basic tools... Good luck. 3. And voila: the final product. I used 4 screws and nuts to hold the fan to the shroud. I welded two wires to the fan wire (they are pretty short) and used shrink wrap to protect the connection. a) Perma cool adjustable ... (more)
Posted : 5 December 2004 Author : Bruno
 
Engine Mounts
Model : BMW, 5 - Series (E34) 1989-96 Category : Engine
... jack the engine up until the engine mount is free. 6. Remove the old mount and install the new one. 7. Lower the jack gently, watching the engine mount. Tighten the two nuts back. 8. Same thing for the right mount, but you can remove both nuts being under the car. The top one is removed with the 17mm closed end wrench. 9. The procedure is the same as the right one. V8: 530 - 540i: The easiest ... (more)
Posted : 3 December 2004 Author : Bill Rickard
 
Engine Knock? Low Oil Pressure? How To Diagnose Needed Repairs
Model : Honda Category : Engine
... for year-round driving. If the level is okay, the next thing to check would probably be the pressure sending unit. Disconnect the unit and check the warning lamp or gauge reading. If the warning light remains on with the sending unit disconnected, there's probably a short to ground in the warning lamp circuit. Likewise, if there's no change in a gauge reading, the problem is in the ... (more)
Posted : 7 November 2004 Author : N/A
 
ECIS Intake Review
Model : BMW, 3 - Series (E36) 1991-99 Category : Engine - Intake
... the car. The only issue with this is water ingestion. Because the filter is located so low, there is a slight risk to driving through a large puddle and sucking up water into your engine. Dinan addresses this issue, by adding a water ingestion sock over the filter, After weighing the options and risks of both types of systems, I determined that although the risk is relatively low, for water ... (more)
Posted : 28 October 2004 Author : Pete
 
E36 Seat Belt Latch Replacement
Model : BMW, 3 - Series (E36) 1991-99 Category : Interior - Seats
... sensor. Once the wires are disconnected, tip the seat forward. Fold the seat back forward to make it more compact. Carefully remove the seat from the car, they are HEAVY (~70lbs... even non-powered Vaders!). NOTE:Later build dates have a "arming" cable attached from the latch to the seat base. Pry up the plastic catch with a screwdriver to remove it. Then unhook the cable's end from the ... (more)
Posted : 26 October 2004 Author : Chris
 
E30/E36/E46 Lower Control Arm Bushing Replacement
Model : BMW, 3 - Series (E36) 1991-99 Category : Suspension - Bushings
... control arm. Use an air body saw to cut through the outer ring of the bushing in two places, be careful to not cut in to the bracket... much. Use a hammer and chisel to collapse the outer ring and knock it out of the bracket. Admire your cuts in to the bracket, then get over it, doesn't really hurt anything... unless you cut all the way through the bracket! Align your new bushing in the ... (more)
Posted : 26 October 2004 Author : Chris
 
E36/5 Fog Lights Installation
Model : BMW, 3 - Series (E36) 1991-99, 318ti Category : Lights - Fog Lights
... in wiring your car so you can have foglights on with high beams. This is a perfect time to make that happen. Cut off the connector supplied with 1 mm^2 red/white (terminal T) of the harness and cut the 2.5 mm^2 diameter red/white wire that comes out of position 2 of the K46 relay. You should cut 3-5 away from the relay to have slack for later. The K46 relay is the largest brown relay. My kit did ... (more)
Posted : 14 May 2004 Author : Jonathan Maddux
 
E36/5 Microfilter Replacement
Model : BMW, 3 - Series (E36) 1991-99, 318ti Category : Interior - Heating and Air Conditioning
... the wire channel. I found it easier to get a nutdriver on the upper screw by removing the battery cover. The air collector now should be removed. This is the one part that's kind of tricky. It's a tight fit and a bit of a puzzle. By pulling the wire channel forward and moving the air collector from side to side while tipping it, the air collector will come out. Now visible is a thin plastic air ... (more)
Posted : 14 May 2004 Author : Brian Brown
 
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