INSTALLING CROSS-DRILLED BRAKE ROTORS
Model : Mercedes-Benz, 190 - Series Category : Brakes
... the rotor. On the back of the caliper will be two mounting bolts. Remove these bolts. Slide the caliper off. Dont let the damn thing dangle with only the brake line holding it. Place it on a block or string it up somehow. Get a small flathead screwdriver and pry off the Mercedes three star hub cap dealy. It is on the end of the hub and is about 1.5 diameter. If you look on your rotor, there ... (more)
Posted : 18 June 2005  
 
Installing European Rear Tail Lights
Model : Chevrolet, Corvette Category : Lights - Tail lights
... see a connector strapped to the car as shown in these two views: Unplug the factory harness from the connector and plug in your new custom harness. Then plug the factory harness into the appropriate location on the new custom harness: Feed the new harness into the same location as the factory harness - it should stay in place with friction alone. Ensure that there is no possibility of the ... (more)
Posted : 9 June 2005  
 
Installing a Hurst Shifter in your C5 Corvette
Model : Chevrolet, Corvette Category : Interior
... the two 10mm nuts that retain the rear and front consoles to the floor tunnel. Disconnect the connectors to the air bag indicator light, traction control button and accessory power receptacle and remove module. Next pop of the cover of the inside air temp sensor beside the ignition switch. Remove the Torx screw. Locate and remove the other Torx screws located beside the cig lighter and ... (more)
Posted : 9 June 2005  
 
Installing an iPod
Model : Audi Category : Electrical
... in the photo below. As you can see, I am guiding the cable along the edge of the trunk, but under the carpet. 4. Yank your seat up!!! There are two catches that simply disengage when you pull on the seat. Go ahead, it won't hurt your car! So, that's what kept me from sliding off the side of the road today!! 5. Looking from the cabin into the trunk (seats folded down), I have threaded the ... (more)
Posted : 7 June 2005  
 
Instrument Cluster Replacement
Model : Audi, A6 Category : Electrical - Radio
... work on the red center connector. It's a different connector type, so you have to press on a recessed tab on the far side of the connector and wiggle the connector free. At this point, after coming so close to giving up on the right side screw, I felt like prehistoric man holding a stick on fire! Now, you have to reverse the procedure. Insert the red connector, insert the green connector, ... (more)
Posted : 7 June 2005  
 
Installation of Pod/IceLink (Allroad)
Model : Audi, Allroad Category : Electrical
... to help from others here I knew this was where to put the wires. Since others had problems pulling the wires through I grabbed the trusty fish tape to help pull them. I also decided I didn't like all the free wires floating around back there so I wrapped them with plastic wire organizer. here it is on the first section: I then located the silver box on top of the trim piece next to where the ... (more)
Posted : 7 June 2005  
 
Installing 3-Car Garage Opener Remote in Headliner
Model : Audi, A4 Category : Electrical
... the remote making sure the batteries are in the correct position and the clear piece of mylar is in place. Fasten the screw. Take the top half of the remote and remove the center light blue ''push switch''. Feed the wires and LED through this hole and snap the top back onto the remote. Solder the switches you just removed to a piece of perf board about the size of a stick of chewing gum. You ... (more)
Posted : 7 June 2005  
 
Integrating the Genie Intellicode Mini-Transmitter into the Audi A4
Model : Audi, A4 Category : Electrical
... the ignition alternating between on and off, contact no. 5 should show 12 volts when the key is turned, and contact no. 1 should show 12 volts with the headlights turned on. Next, open one of the switches - it's easier if you use a small eyeglass screwdriver to lift under the snap tab at the back of the housing. The housing is not glued together, and should open easily. The picture to the left ... (more)
Posted : 7 June 2005  
 
Installing CD Changer in A4 Avant
Model : Audi, A4 Category : Electrical
... 4 screws for attaching the changer to Avant's mounting rack. So, in order: Locate the three screws holding the mounting rack in place, shown by the three white arrows in picture 1. Remove these screws and slide the rack out of place. The CD changer mounts in the middle of the rack, as shown in picture Two screws go in each side, in the places shown by the white arrows. Locate the CD cable in ... (more)
Posted : 7 June 2005  
 
Installing a CD Changer Under Rear Deck
Model : Audi, A4 Category : Electrical
... like that). The fastener in the middle isn't exposed, so I had to pry it up from the side with the flat-head. Once they are all popped up, from the back seat you should be able to lift the deck up can carefully pull it towards you. The seat belts pass through the rear deck, so they will be let out. You need to set your changer to be installed in the horizontal position. On the Panasonic ... (more)
Posted : 7 June 2005  
 
Installing a VDO Boost Gauge
Model : Audi, A4 Category : Electrical
... were obscured do to the viewing angle. I removed the trim ring on the gauge to allow the face to mount flush with the back of the bezel and I trimmed the gauge body housing top and bottom because it was too large to fit into the dash carrier. Some modifications (with a dremel tool) were also required to the dash carrier to make room for the gauge even after I modified the gauge housing. ... (more)
Posted : 7 June 2005  
 
Integrating Motorola Timeport (A4 '01 Model)
Model : Audi, A4 Category : Electrical
... into the kit (a bit better idea, but you have to hide the wires), or do the full blown integration with Audi mike. Once I soldered the circuit, I packed it in the kit's main box in the space left after I removed a speaker. I soldered the ''Mic-''wire and the ''Mic+'' wire (going through the Ed's circuit) from the patch cable to the mono jack and inserted that jack into the box (don't use stereo ... (more)
Posted : 7 June 2005  
 
Installing Auto-leveling for Headlights
Model : Audi, A4 Category : Lights - Headlights
... Take out the headlamps from the car (unscrew them) 2) Take out the cover of the high-beam 3) Remove the plastic white piece of the e-code (turn the piece clockwise with the forceps and pull the piece to you and the push down the piece) 4) Remove the headlamps from the car to work better 5) Connect the connector of the e-code to the motor 6) Install the motor inside the headlamp (Lot of work to ... (more)
Posted : 7 June 2005  
 
Ignition Switch Replacement
Model : Audi, A4 Category : Electrical
... On'' position sticks in the ''Ignition Start'' position. Material: - New Ignition Switch (Part Number 4A0-905-849-B) - Philips Head Screw Driver - 5/32 and 1/8 Allen keys - T25 and T30 Torx bits - 15/26'' socket - 10mm socket Process: 1. Disconnect the Battery using a 10mm socket. 2. Remove the two(2) T30 Torx screws from behind the airbag. (one on each side) 3. Disconnect the two ... (more)
Posted : 7 June 2005  
 
Insulating the Air Mass Sensor
Model : Audi, A6 Category : Engine
... to the air filter box, which suppose to draw the coolest air possible. What I found was, after hours of driving, heat from the engine started to heat up the air duct, as well as the air mass sensor (made of aluminium). The housing of the air mass sensor is especially hot, hurt if touch (must be over 90 deg C). Theoretically, this external heat would affect air mass measurement which ... (more)
Posted : 7 June 2005  
 
Installing an Air Filter
Model : Audi, S4 Category : Engine
... for the big rubber o-ring as you separate the two so it does not drop off into never never land. With the airflow sensor separated, release the 4 clips that hold the airbox lid in place. One clip at each corner. I used a long screwdriver. The clips are secured to the bottom half of the airbox so no worries about them migrating into the darkness. With the clips released the top half of the ... (more)
Posted : 7 June 2005  
 
Installing an Intercooler Mister
Model : Audi, S4 Category : Misc
... Intercooler Mister Controller I decided to use the headlight washer pump to drive the spray nozzles since I don't like them spraying water back on the hood of the car anyway. Other benefits of using the existing pump are it's already wired, it has an adequate water supply with a driver warning when water gets low (the 4.9L windshield washer tank) and the existing plumbing for the ... (more)
Posted : 7 June 2005  
 
Intake Air Charge Temperature
Model : Audi, S4 Category : Engine
... the heat soak run. Without the fog lights installed air temperature peaked at 156.2F after 6 runs. I bobbled and let up too early while braking to 40 mph so I did a 6th charge to 80 mph. The temps for the 5th and 6th runs were both 156.2F. As on the runs with the fog lights in place, allowed recovery time between full throttle was about 5 seconds. All other conditions remained the same so, ... (more)
Posted : 7 June 2005  
 
Improved Driveline Control
Model : Audi, S4 Category : Driveterrain
... better than the ADS--the movement extreme was just a teeny bit more with the ADS. At shift clutch-in with the ADS the driveline moved back to the at rest position while the APR snub driveline didn't quite return to at rest. I'm guessing since the ADS has a more compliant rubber mount compared to the snub's harder material it was more likely to spring back once the load was removed (also ... (more)
Posted : 7 June 2005  
 
Installing an Electric Fan Kit
Model : Audi, A4 Category : Engine - Cooling System
... connected to it. In the above pic you can see the two hoses connected to the bottom. You do not want to remove those. That would be a Bad Thing. --Open coolant filler cap and drain radiator At this point you need to get a bucket and drain the radiator. First, open up the coolant filler cap on top of the coolant reservoir. Then, on the bottom right side of the radiator you'll see a little red ... (more)
Posted : 7 June 2005  
 
Installing a K&N Air Filter -- 2002 A4 1.8t
Model : Audi, A4 Category : Engine
... screws easily accessible at the top corners of the Air Box. Just remove these two screws and tilt the Air Box towards the engine in order to access and remove the stock paper filter (you'll be amazed at how much thicker the stock filter is compared to the K&N!). You'll notice the bottom of the Air Box is covered with some interesting looking gray foam rubber sheeting. Leave this in place as ... (more)
Posted : 7 June 2005  
 
Installing Stage III HID Headlights
Model : Audi, TT Category : Lights
... in bulb life) The factory HIDs use a 35Watt ballast and a 4300k Philips bulb. Output of the Stage III is around 5200 Lumens. (Lumens is a true measure of light output) AWESOME! Output of the factory HID is around 3200 Lumens. This photo shows a pre burn-in comparison The TT Roadster quattro Twin-Intercooled Turbo is tight to work in but it can be done without taking the bumper off. Step1. ... (more)
Posted : 7 June 2005  
 
Installing Splash Guards
Model : Audi, A4 Category : Exterior
... the car and removed the wheels. Good luck... but read the instructions before the installation. Submitted by Neal Weinmann in 2000: I recently purchased a full set of splash guards from Clair for my VERY early ( SN 000720 ) 96A4Q . I couldn't remember where I had seen the mention of the caveats when puchasing and installing guards, and then of course I found them in the AudiWorld Tech ... (more)
Posted : 7 June 2005  
 
Installing a lip spoiler
Model : Audi, A4 Category : Exterior
... stores carry it. Also be sure to clean the mating surface on the spoiler To get everything lined up correctly, center the spoiler on deck lid near where the lid curves downward. The ends of the spoiler will be too far back. Hold it securely in the center and have the second person gently bow the spoiler so that it matches the contour of the deck lid. Apply masking tape near the front edge ... (more)
Posted : 7 June 2005  
 
Installing S4 Lower Trim
Model : Audi, S4 Category : Exterior
... sill trim. Get one of those too. The 2.5" size was perfect. ADHESIVE UNDER DOOR SILLS ADHESIVE REMOVED W/ GOO GONE: The door trim is secured by a hard rubber strip that snaps onto the backside of the trim & then slides onto fasteners on the door. DOOR TRIM CLIPS ONTO THIS RUBBER STRIP: THE RUBBER STRIP IS HELD TO THE DOOR BY THESE CLIPS: On the rear section of the skirt, you'll need ... (more)
Posted : 7 June 2005  
 
Installing Gauge Trim Rings
Model : Audi, A4 Category : Interior
... unplug the three plugs behind the gauge cluster Remove the two torx screws behind the cluster and pry out the 9 tabs around it and separate the cluster Ahhhh the rings 2 rings installed All rings installed Cluster back together Install in reverse order... plugging in the rear plugs was a PITA... Ohhhhhh careful not to scratch the Rolex presidential.....thank god.. And the final pic All in all ... (more)
Posted : 7 June 2005  
 
Interior Door Handle Replacement
Model : Audi, A4 Category : Interior
... speaker wires. 2b) Disconnect the mirror wire. (sorry no pix) 2c) Disconnect the 4 window control wires and the rear window lockout wire. ****Make note which window control is plugged in where, otherwise you'll have to figure out when you reassemble things which wire is for which window. 2d) Remove the door handle cable by prying off the clip holding it place. Then remove the cable from the ... (more)
Posted : 7 June 2005  
 
Instructions for Adding Remote Keyless Entry ('98 model)
Model : Audi, A4 Category : Misc
... Entry system on your *1998* A4. (These instructions have not be tested for previous or future year model A4's). First, you have to decide if you want the 2 or 3 button remote. The two button remote has a 'lock', 'unlock' and 'panic' button. I dont know what the 3 button has, but I believe it is the A6 remote. The 2 button remote is part of the folding key remotes. You can use this portion of ... (more)
Posted : 6 June 2005  
 
Installing AP Racing Brakes
Model : Audi, S4 Category : Brakes
... install went fairly easy once I figured out the correct method for removing the factory brake caliper--there is a right and wrong way to take it off. Everything (almost) was a direct bolt-on and the quality of the components looked top notch except for the caliper mounting bracket which is a nice sturdy piece but was not up to the finished manufacturing quality of the rest of the parts. Once ... (more)
Posted : 6 June 2005  
 
Installing Front Brake Pads
Model : Audi, A4 Category : Brakes
... if necessary to prevent the wire from flopping around. Test fit the pads into the caliper and try to place the caliper back over the rotor. If you find it does not fit, you will need to push the piston back into the caliper. A piston tool makes the job easy, although for the front pistons, a C-clamp will work too (the rear pistons are a different story). Simply use the piston tool like a ... (more)
Posted : 6 June 2005  
 
Installing a Front Strut Tower Bar
Model : Audi, A4 Category : Suspension
... automotive hose lengthwise.Installation Ok...pop the hood and remove secondary firewall cover like you would if removing the ECU. Running off the positive terminal of the battery along the firewall on the driver's side is a thick wire secured in two places to the firewall. Pop the first wire anchor from the battery) off the firewall by using pliers to squeeze the tabs together on the engine ... (more)
Posted : 6 June 2005  
 
Installing your own Boxster Rear Speakers
Model : Porsche, Boxster Category : Electrical - Radio
... any different than they are, I just hope these pictures make the process easier for you. For your reference the two most useful posts are: http://www.iq.dynip.com/~gary/index.cgi/index.cgi?read=595http://www.iq.dynip.com/~gary/index.cgi/index.cgi?read=629Before proceeding, you will need the following: Wiring harness from Becker (part number 1163.736-276) Radio removal tool from Becker (part ... (more)
Posted : 6 June 2005  
 
Installation of 968 Mirrors On a 1986 944 Turbo
Model : Porsche, 944 - Series Category : Interior - Mirror
... which wire goes where you can plug them in and make sure it’s doing what it’s supposed to. If for some reason you would like to remove the glass (perhaps to get better acquainted with the wiring of your motor) Note- the small bulb sticking out the bottom of the mirror in between the two arrows was some sort of light, I am not sure what it is used for, I suspect it is to tell the ... (more)
Posted : 6 June 2005  
 
Installing a 914 Rear Sway Bar
Model : Porsche, 914 - Series Category : Suspension
... The 'raised' portion of the sway bar actually mounts to the rear trunk sheet metal. The proper location of the sway bar mount is shown in Figure 3. Once this location is identified, it is recommended that you score the location on the sheet metal with a sharp object. The bracket will need to be welded onto the transmission support bar, and the trunk floor. Before doing this, however, it is wise ... (more)
Posted : 6 June 2005  
 
Installing the 914 Center Console
Model : Porsche, 914 - Series Category : Interior
... you are ready to install the center console unit on top of the center tunnel. Start by replacing the carpet in the center tunnel. You don't need to reglue the carpet, since the console itself does a pretty good job of holding down the carpet. Don't reinstall the rubber boot on the shift lever - you don't need it anymore. Make sure that you pull the lead wire (blue) for the defroster lamp, and ... (more)
Posted : 6 June 2005  
 
Installing the Passenger Side Mirror on a 914
Model : Porsche, 914 - Series Category : Exterior - Mirrors
... Holes Drilled Through Door SkinFigure 8: 914 Mirror Shown Installed on Right SideRemoving the Door Panel To remove the door panel, you first need to remove the lower part of the passenger arm rest. Three screws are used to hold this section in place. The three screws can be seen in Figure 2. After removing the screws, slide the bottom piece towards the rear of the car to remove it from the ... (more)
Posted : 6 June 2005  
 
Installing a 914 Hood Crest
Model : Porsche, 914 - Series Category : Exterior - Hood
... the 914 crest. The first step is to get the Hood Crest Kit. The kit includes the crest, the seal that goes underneath the crest, and two mounting clips. Pelican Parts has very competitive prices on this kit and other parts for your 914. To find out the current price of the 914 Hood Crest Kit, please see the Exterior Trim section in our 914 On-line Catalog. The next step is to print out ... (more)
Posted : 6 June 2005  
 
Ignition Troubleshooting
Model : Porsche, 914 - Series Category : Electrical - Ignition
... our spark plugs, and that’s basically all there is to it. Now to practical matters: First, the condenser. This name is a holdover from the 1920’s when all capacitors were called "condensers". The one on the side of the distributor is a capacitor too. A capacitor’s job is to store energy in the form of electric charge. I won’t go into as much detail as I did for the ... (more)
Posted : 6 June 2005  
 
Installing and Adjusting New 914 Brake Pads
Model : Porsche, 914 - Series Category : Brakes
... front or rear brakes. Details on bleeding the 914 system can be found in the Pelican Technical Article, 914 Brake Bleeding. Replacing Rear Pads The front pad replacement is easy compared to the rears. The addition of the parking brakes seems like an afterthought with the design of the 914 calipers. Because of the parking brake and it's action on the rear pad, you need to manually set the ... (more)
Posted : 5 June 2005  
 
Installing a 914/911 Front Sway Bar
Model : Porsche, 914 - Series Category : Suspension - Sway Bars
... refer to the Pelican article, Replacing the 914Gas Lines. You can also check out Brian Kumamoto's article on Gas Tank Removal and Reconditioning. That article contains all the tip and tricks for removing your gas tank without creating a Superfund cleanup site. Once the gas tank is removed, you should have easy access to the bulkhead area where the sway bar mounts are to be installed. It may ... (more)
Posted : 3 June 2005  
 
Installing H4 Headlamps
Model : Porsche, 914 - Series Category : Lights
... fender. Now is a good time to replace it if it is worn or broken. Next remove the three small screws holding the chrome headlight retainer (Figure 5). These three screws tend to strip easily, so you may want to spray them with WD-40 first, and make sure you have a good grip on them before trying to turn the screw. Once these three screws come out you can remove the headlight from the assembly ... (more)
Posted : 3 June 2005  
 
Installing a 3rd Brake Light in the 911
Model : Porsche, 911 - Series Category : Lights
... you don't nick it with the drill when you make the mounting holes. Next you will need to take the gasket and mark the position on the hood (Fig 1) light will be installed at. Then you will have to drill 3 holes in the hood. The outer holes should be " in diameter. The middle hole should be just large enough to fit the wires through (Fig 2). Don't worry about the plug in the middle of the ... (more)
Posted : 3 June 2005  
 
Installing a Rotary Air Conditioning Compressor
Model : Porsche, 911 - Series Category : Interior - Heating and Air Conditioning
... the fitting on the condenser with another wrench-this is a fragile and expensive part. (Figure 3) Tip the compressor up on end to gain access to the suction hose, and unfasten it from the compressor. This hose will be reused, so there is no need to detach its other end. Remove the old compressor, and check that the bolts holding the compressor mount to the engine are tight. Remove ... (more)
Posted : 3 June 2005  
 
Installing the 911 Factory Short Shift Kit
Model : Porsche, 911 - Series Category : Driveterrain - Transmission
... from the shift tower. On the late-style tower, you unthread the allen bolt that forms the front longitudinal (fore-and-aft running) pivot, then press out the interference-fit piece for the rear pivot. I suspect an early tower would just have the interference-fit pieces on both ends. To press out the pivot, I slid a breaker bar through the pivot cage, placed its flat edge against the pivot, then ... (more)
Posted : 3 June 2005  
 
Installing an MSD Ignition System
Model : Porsche, 914 - Series Category : Electrical - Ignition
... 6 kit. Where to Mount It? This seems to be a subject of personal taste, but I will submit that having the shortest wires is a sound objective in selecting a mounting location for MSD unit. To this end, mounting on the firewall, under the rear window, above and to the right of the coil, near the battery, keeps all wires nice and short. As an added bonus, when you open the engine lid, people ... (more)
Posted : 3 June 2005  
 
Intake/Filter Report Page
Model : Ford, Probe Category : Engine - Intake
... gets pulled off, the filter may stay attached to the VAF Ground clearance is better Essentially no chance of hydrolocking from drawing water up the pipe as the filter in the engine compartment limits the suction. (But don't try it) The tube is not metal and so may heat the intake air less Cons: The filter in the engine compartment sucks hot air- bad for the PGT 2.5 engine The tube is somewhat ... (more)
Posted : 3 June 2005  
 
Installing the Aquamist 1S water injection system
Model : Saab, 9000 Category : Misc
... tap for the thread on the nozzle, but you have to decide where to put it. Anywhere after the intercooler is suitable, although I decided to go post dump valve to avoid staining the engine bay and also to minimise water use. Being further away from the throttle body helps because of mixing, and you definitely want it before the temperature sensor. That doesn’t actually leave a lot of room ... (more)
Posted : 2 June 2005  
 
Installing a new Gear Knob
Model : Saab, 9000 Category : Interior
... of the pen knife. Step 2 Next, remove the metal disk underneath that holds it in. Again, the point of the pen knife was useful as you can flick it out from the small hole in the centre. This will expose the white plastic part . Step 3 Peel back the leather from the outside, there is a rubber surround that makes up the bulk of the shape for the gear knob. You may have to cut this, but my ... (more)
Posted : 2 June 2005  
 
Interior Restoration: Starting the Project
Model : Porsche Category : Interior
... seat covers and thinking they weren't all THAT bad.I had been keeping an eye on Rennlist parts want ads when I came across one for a complete seat of perfect black leather seats. I emailed the guy for some pictures and found out that he was only a 40 minute drive from where I live. I went over took a look at the seats and as he said they were perfect and so $700 lighter I left with my ... (more)
Posted : 1 June 2005  
 
Installing an MSD Ignition System
Model : Porsche Category : Electrical - Ignition
... a few dollars from places like AutoZone. ! New spark wires will most likely require that your spark plugs have the screw-on slip-over connectors which you probably removed and threw away when you installed your plugs, since normal VW type wires slip onto the threaded rods at the top of the plugs. So, either find four of those spark plug top thingees, or buy a new set of plugs. You can consider ... (more)
Posted : 1 June 2005  
 
Improved Cooling for your Porsche—Cheap!
Model : Porsche Category : Engine - Cooling System
... is a finned aluminum jacket that slips over the oil filter(Figure 1). It is secured by a clamp to the outside of the filter, which provides full surface contact and allows maximum heat transfer. Considering that all of the oil in your Porsche goes through the filter more than once a minute at freeway speeds, the oil filter is an excellent location to add cooling capacity. Bench tests, ... (more)
Posted : 1 June 2005  
 
Idle Controls & Valves Explained
Model : Nissan, 240SX Category : Engine
... 2000rpm under no load, check to make sure that the red led on the ecm or the malfunction indicator lamp on the ip goes on and off more than 5 times during 10 secENDcheck ho2s harnessturn off engine and disconnect batt ground cabledisconnect ecm smj harness connector from ecmdisconnect ho2s harness connector and connect main harness side terminal for ho2s to ground with a jumper ... (more)
Posted : 26 May 2005  
 
Installing Angel Eyes on a J30
Model : Infiniti, J30 Category : Lights
... them in. Dont forget to get some shrinktubing or use electrical tape and wrap that around the soldered areas of the pos and neg wires. 7. Now just do some trial and error fitting with the LEDs lightly taped into the ends of the rings and try and find the perfect fit (remember you want the wires to run across the top and not bulge up so you can fit the glass part back on. After you get ... (more)
Posted : 26 May 2005  
 
Indiglo Gauges 89-91 FC3S
Model : Mazda, RX, RX - 7 Base Category : Electrical
... it will start to come out. It is usually easier to start on the left side and work your way to the right. After the first plug is removed, you can reach the speedometer cable. There is an arm on it that needs to be pushed down, then you just pull it out. Repeat the first plug procedure on the second plug. Now you should be able to remove the gauge cluster from your dash. Now you need to remove ... (more)
Posted : 25 May 2005  
 
Installation of a Front Big Brake Kit on an E39 BMW
Model : BMW, 5 - Series (E39) 1996-03 Category : Brakes
... idea to install a fresh set of wheel bearings prior to upgrading the brakes. Fortunately, bearing replacement is easier than it looks. I've documented the process in my E39 Front Wheel Bearing replacement article. The Mov'it caliper adapters are engraved with lettering. The left adapter is marked ''A'' and the right adapter is marked ''AB''. In any Mov'it kit, the lettering of an adapter ... (more)
Posted : 24 May 2005  
 
Installation of a Rear Big Brake Kit on an E39 BMW
Model : BMW, 5 - Series (E39) 1996-03 Category : Brakes
... put electrical tape around the edges of the backing plate, then reinstall the rotor and rotate it. The electrical tape will become worn where there is interference. Use a course file to remove more material and then repeat the process until the rotor no longer scrapes the backing plate. For the next few steps, you'll need an angle grinder such as the 4 1/2'' Sears model shown here. It will ... (more)
Posted : 24 May 2005  
 
Installing E39 SuperSprint Exhaust
Model : BMW, 5 - Series (E39) 1996-03 Category : Exhaust
... of (my) car.'' It was then that I realized a) I'm really married. b) why they put the resonator in as stock. So, yes, it is a little louder, but as my wife suggested, the radio works as a fine cover. I do not notice it in daily driving. Good picture of the new pipe that will replace the center resonator. Soon, this will be mandrel bent 3'' pipe. All you have to do is order two 45 degree ... (more)
Posted : 24 May 2005  
 
Installing E39 Rear Bumper and Color Matched Side Mouldings
Model : BMW, 5 - Series (E39) 1996-03 Category : Exterior - Rear Bumper
... and loosened the bolts. We unscrewed the correct bolts. We just couldn't figure out for the life of us how to get the thing off the car! This is where the big bolts hold the entire bumper housing on to the rest of the car. The stuff to the side is really just to hold the sides flush to the bumper. A preview of what the car will look like with body color moulding- sort of. I did have to make some ... (more)
Posted : 24 May 2005  
 
Installation of Diana Cold Air Intake
Model : BMW, 5 - Series (E39) 1996-03 Category : Engine - Intake
... bolted to body to prevent vibrations). Apply two coat of touch-up paint, first coat must dry well then apply thicker second coat and while wet attach rubber trim piece. Wet paint will act as glue. Part of the metal tray that was removed. Shows plastic ring, which also needs to be trimmed. Use very sharp x-acto knife and trim from left and right side middle to the top middle, about needs to be ... (more)
Posted : 24 May 2005  
 
In Dash Air/Fuel Monitor Gauge
Model : BMW, 3 - Series (E30) 1983-93 Category : Exhaust
... by me by playing with this A/F Meter. You can start with this information and practice. If you have found anything wrong or incorrect in this article, please email me. Adjusting P1: Apply 0.92 Volt (check it w/ a digital voltimeter) to the signal input and adjust P1 until led 16 just comes on. or: Turn on your engine and wait about 15 or 20 minutes to warm up the O2 sensor. If you have CIS ( ... (more)
Posted : 24 May 2005  
 
Installing thicker rear anti-sway bars
Model : BMW, 3 - Series (E30) 1983-93 Category : Suspension - Sway Bars
... of 300 miles per week and like to slide my Dunlop SP8000's every chance I get. Jim Back SECTIONS :: Audio :: Body :: Brakes :: Cooling System :: Driving :: Electrical :: Engine :: Fuel System :: Interior :: Misc. & Useful Info :: Performance :: Specifications :: Suspension & Steering :: Transmission :: Troubleshooting :: Ventilation & A/C SHOW ALL SUBMIT ARTICLE Note: Be careful when ... (more)
Posted : 24 May 2005  
 
Installing Front Speakers in the BMW E30 3 Series
Model : BMW, 3 - Series (E30) 1983-93 Category : Electrical - Radio - Speakers
... speaker holes. Transfer this onto the door panel and use a marker to draw the circle on the door panel, using the measurements you made before for the center point. Now we cut the panel. I like to use a hole saw with an adjustable radius. I used a drill press to cut out the holes, however a hand drill on low speed will work as well. You dont want to use high speed here; you are cutting ... (more)
Posted : 24 May 2005  
 
Illuminating the stock gear shift knob
Model : BMW, 3 - Series (E30) 1983-93 Category : Electrical
... of transparent amber-colored plastic ruler (fig. 5)Fig.5Bulbs: I used two 12 V, about 4 mm long, about 1.5 mm in diameter bulbs (I bought ones at electronic components store - they were about 2 Litas (Lithuanian currency J), about half a dollar both) (Fig. 6). You can use two 6 V the same size bulbs, but in this case you will have to connect them consecutively. I soldered the bulbs to the ... (more)
Posted : 24 May 2005  
 
Installing a performance chip
Model : BMW, 3 - Series (E30) 1983-93 Category : Engine
... one) and replace it with your performance chip.3. For the 2 layer PCB, insert a small flat blade screwdriver into the pegs to un-clip them.4. Now to remove the top PCB thus exposing the chip (located on the lower PCB). You will notice that the DME connector on the DME has 3 rows of pins.The` top row of pins is connected to the TOP board. Working with 2 small screwdrivers (this is hard some ... (more)
Posted : 24 May 2005  
 
Idle problems/adjustments
Model : BMW, 3 - Series (E30) 1983-93 Category : Engine
... valve is located). Using a flat, small screwdriver, open the butterfly valve by adjusting the stop screw. It is usually fixed with yellow loctite, and has a transparent plastic cover on the end. The stop screw is about 5mm in diameter, and 12mm long. Open the butterfly just enough to maintain a good idle. Start the engine, and then open or close the butterfly with the stop screw to get an idle ... (more)
Posted : 24 May 2005  
 
Installing a New Stereo
Model : Toyota, Celica Category : Electrical - Radio
... there. At this point, you will see whether or not you have a factory amp, as shown in the picture. If you do, you will see a rectangular silver metal box below the heater controls. Obviously, if you don't see the silver box then you don't have a factory amp. If you don't have an amp, then congratulations, your installation just got a lot easier. If you do have the factory amp then your ... (more)
Posted : 20 May 2005  
 
Installing 8" Subwoofers in the Front Doors
Model : Toyota, Celica Category : Electrical - Radio
... the old speaker. Four screws is all it takes here. Remember to unclip the plug for the speaker before you remove the screws. Now for the fun part, the cutting. This step will depend upon your speaker selection, but is generally the same for all applications. The stock hole will need to be widened quite a bit in order to fit a subwoofer. Be sure to check fitment from time to time so that you ... (more)
Posted : 20 May 2005  
 
Installing 6.5" Components In the Front
Model : Toyota, Celica Category : Interior
... of the car was one of the most difficult things I had to do. Through trial and error (about 2 hours worth), I figured out that the best way was to use a wire coat hanger. Undo the wiring to create one long straight peice of wire. Side note: I chose the cleanes way possible, which is to use the original path that the older speakers used (through the flexible plastic tube running in between the ... (more)
Posted : 20 May 2005  
 
Indiglo Gauges Installation
Model : Toyota, Celica Category : Interior
... needles to come off. Be absolutely certain that you don't take off your needles, because it will mess up your gauge cluster! Now slide the gauges over the stock gauges by sliding it over the needle, then push it under the round part of the needle and slide the rest of it on. You'll want to put some double sided tape underneath the gauges so that they don't bubble up and cause your needles to ... (more)
Posted : 20 May 2005  
 
Injen Intake on an ST
Model : Toyota, Celica Category : Engine
... half. Just use a flat head screwdriver. You'll see a little slit on the top of the clip. Put it in there and push down and forward and it shoud just pop out. 2. Installation of the Intake Put together your Injen intake by putting the filter onto the end of the pipe. Fit the other end of the pipe onto your throttle body(This is where the hose went that connected the stock air box to the ... (more)
Posted : 20 May 2005  
 
Intermittent Wiper Mod
Model : Ford, Focus Category : Interior
... head screwdriver and a 10 mm ratcheting wrench (wrench optional). You also need this part # for ZX3,5 and wagon: YS4Z-17A553-DA. If you have sedan then you need YS4Z-17A553 1. Disconnect negative battery cable with 10mm wrench (I didn't do it but its recommended) 2. Pry off top half of steering column with flathead screwdriver, cover will not come off completely, but don't worry you pretty ... (more)
Posted : 20 May 2005  
 
Installing Brake Shoes
Model : Ford, Focus Category : Brakes
... 8. Remove the upper return spring. 9. Remove the primary shoe from the strut and brake shoe adjuster. 1 Pull the shoe outwards. 2 Disconnect the strut. 3 Release the strut. 10. CAUTION: The strut support spring is under tension. Detach the secondary shoe from the support. 1 Move the strut downwards. 2 Detach the parking brake return spring. Installation All Vehicles 1. Clean, check and ... (more)
Posted : 20 May 2005  
 
Installing Front Suspension Bushings
Model : Ford, Mustang Category : Suspension - Bushings
... bushings from Maximum Motorsports. Installation is simple, raise the front, disconnect the steering column from the rack (1 bolt), remove the rack bolts, pull the rack forward, remove the rubber bushings and install the new ones. A mallet is needed to set the new bushings in place, first intall the REAR bushings and put the rack in place, then install the front bushings. Some lubrication might ... (more)
Posted : 19 May 2005  
 
Installing brake caliper sleves
Model : Ford, Mustang Category : Brakes
... installed. Once both bolts are removed, pull the top portion of the caliper towards the rear of the car as shown. This will allow room to remove the old rubber bushing. To remove the old bushing, I used two regular flat screwdrivers. Push one side of the bushing towards the center. Hold that side of the rubber bushing while pushing the opposite side with the other screw driver. Once the fat ... (more)
Posted : 19 May 2005  
 
Ian found a use for his 300ZX Auxiliary lights
Model : Datsun, 300ZX Category : Lights
... off. I initially had ideas of splicing some wires into the aux lighting circuits and adding a hidden switch to bypass all the troublsome wiring under the dash. Before I did that though I thought I might try to gain access to the aux switch wiring just to see how hard that might be. After some groping around, I found that the switches were not that hard to expose - just a few philips screws ... (more)
Posted : 19 May 2005  
 
Installation of white gauge faces
Model : Datsun, 240Z Category : Misc
... paint on their heads after they have been reinstalled to hide them. I left mine black. While the gauge was apart I took the time to polish the clear plastic lens with some toothpaste and a damp cloth. 5 minutes of careful, easy rubbing with a very damp cloth and a small dot to toothpaste and the lens was clearer than I've ever seen it. I also touched up the inside of the cases with a small ... (more)
Posted : 19 May 2005  
 
Installing Strut Bars
Model : Dodge, Neon Category : Suspension - Strut bars
... about 1/2 an inch of thread sticking out of the bar on each side. Take the O brackets and fit them with the bar screw in the O bracket. Put the screw for the O bracket through and tighten the screw with the nut. Not to tight. That will come later. Now your ready to head to the car.Take off the six nuts that are on each side of where the struts are mounted. Shown in diagram 2. (3 on each ... (more)
Posted : 19 May 2005  
 
Intake Manifold Replacement/Polishing Tips DOHC
Model : Dodge, Neon Category : Engine - Intake
... and retourque the bolts. Be sure to plug all the sensors back up and rout the lines correctly. Be sure to wipe the "O" rings of the injectors off before you stick them back in the head. Then apply some silicone grease to them. Getting them in is kinda hard. Push with even force across the rail and twist them until the slide in. Careful not to nick the "O" ring where the TB ... (more)
Posted : 19 May 2005  
 
Installing the Unorthodox Underdrive Pulley
Model : Dodge, Neon Category : Misc
... you to get the pulley off!). I then broke the bolt loose with the 19mm socket and the breaker bar. Stock Pulley. Now here comes the tricky part. The insert (threded part) on my puller was too large to fit in the hole were the bolt was. So, here is what I did (NOTE: This is probably the worst way to do it). I treaded the bolt back in until about a 1/8 gap formed between the pulley and bolt. ... (more)
Posted : 19 May 2005  
 
Installing The Mopar Performance Block Off Kit
Model : Dodge, Neon Category : Misc
... junk. The EGR valve is top center. The solenoid is top right. The pic on the right shows the EGR tubing after the TB and throttle cable have been removed. The circles mark where the 8mm bolts are - 2 per. Remove the two 8mm bolts holding the EGR tube at the intake. Use either the socket or wrench - whatever is easiest (I used a combo of both) Remove the other two 8mm bolts holding the ... (more)
Posted : 19 May 2005  
 
Installing Pasesetter DOHC Header
Model : Dodge, Neon Category : Exhaust - Headers
... You will need 8 of them. Any local hardware store should carry them for a cheap price. I lucked up and found stainless bolts. Get some washers too! Optional if you get new bolts: You have to remove the studs left in the head. TIGHTLY clamp the Vise Grips on them and twist. They will come out with no problem. Remove the O2 sensor and stick it in the header. Check the threads on the header ... (more)
Posted : 19 May 2005  
 
Installing an Automatic Throttle Body / Bored TB
Model : Dodge, Neon Category : Misc
... drawing may not look exactly right but it's close enough to work. As you can see, it is a fairly simply setup. O.K. This is how it fits together. The Throttle shaft runs through the center of the TB and holds the butterfly plate and the throttle spring. It pivots on two sealed ball bearings and is held in place by a "C" clip (see above). The shaft is split to allow the butterfly ... (more)
Posted : 19 May 2005  
 
Installing A Trunk Light
Model : Dodge, Neon Category : Lights - Interior
... I found that above the lock mechanism on the trunk lid worked very well. Lots of light, easy to get to. Don't drill through the trunklid!!!!!!! Now you have to find a power and ground. Ground was easy. Used the ground for the brake light. Any chassis ground will do fine. Some lights may even be grounded by the attaching screws. For the power I went a little ... (more)
Posted : 19 May 2005  
 
Installing A Remote Trunk Release
Model : Dodge, Neon Category : Misc
... will attach here, it only fits one way. Reattach the lock and route the cable through the clips that the brake wiring harness runs. It should have built in clips to hold the cable. Running the cable is the most important step in the installation. You have to make absolutely sure that the cable does not bind when the trunk lid is shut. For now, run the wire as best as possible. Run it through ... (more)
Posted : 19 May 2005  
 
Iceman Cold Air Intake Install
Model : Dodge, Neon Category : Engine - Intake
... down bracket for the battery. When the entire system was assembled, I noticed that it rubbed on the Intake tube. I ground the sharp corner off so I would not have any problems down the road. Location of modifications to new tray Now install the new tray using the same bolts. Attach the temperature sensor in the hole in the front of the tray. Reinstall the power dist. block onto the back of the ... (more)
Posted : 19 May 2005  
 
Installing Indicators / Side Repeaters / Rear Clusters
Model : BMW, 3 - Series (E36) 1991-99 Category : Misc
... the gap between the headlight and the wing (see picture) release the securing clip and slide the indicator forward. The bulb holder is released by pushing in the two retaining clips and it seperates from the lens. Now just swap over the clear bulb with the new orange one. Looking at the headlight you can see where the guide rails for the indicator are, along with the securing clip. Slide ... (more)
Posted : 18 May 2005  
 
Installing a Short Shift Kit (SSK)
Model : BMW, 3 - Series (E36) 1991-99 Category : Misc
... basically swapping out the shift lever with the old one. The removal of the shift lever is detailed in the Pelican Technical Article, Replacing Shift Bushings. Look to that article for precise, detailed instructions on how to remove and replace the shift lever. The short shift kit works by replacing the shift lever with one that has a longer throw on the bottom half. Figure 2 shows the ... (more)
Posted : 18 May 2005  
 
Installing a Momo Shift Knob
Model : BMW, 3 - Series (E36) 1991-99 Category : Interior - Shifter Console
... the previous owner decided to use bondo to attempt to cement the knob to the shifter shaft. Figure 1 shows the existing knob. Pitiful, isnt it? The vehicle here is my battered, ugly, yet trusty Toyota pickup. I know, you're thinking, what is he doing putting a Momo shift knob on a old truck? I assure you this is for informational purposes only, and besides Momo knobs are designed to be for ... (more)
Posted : 18 May 2005  
 
In Dash Air/Fuel Monitor Gauge
Model : BMW, 3 - Series (E36) 1991-99 Category : Exhaust
... by me by playing with this A/F Meter. You can start with this information and practice. If you have found anything wrong or incorrect in this article, please email me. Adjusting P1: Apply 0.92 Volt (check it w/ a digital voltimeter) to the signal input and adjust P1 until led 16 just comes on. or: Turn on your engine and wait about 15 or 20 minutes to warm up the O2 sensor. If you have CIS ( ... (more)
Posted : 18 May 2005  
 
Installing M3 Exhaust
Model : BMW, 3 - Series (E36) 1991-99 Category : Exhaust
... idle, and very smooth under throttle. Note: 1) The M3 pipe is noticeably heavier, maybe 15-20 lbs heavier. Bulkier, too 2) The pipes are larger in diameter than stock, but shrink down at the junction for a direct bolt-on fit. 3) There's tight clearance between the heat shield on the M3 pipe and the rear sway bar. 4) My overall impression is that this is a good mod for those who want a smooth and ... (more)
Posted : 18 May 2005  
 
Install the K&N air filter in your 330
Model : BMW, 3 - Series (E46) 1998+ Category : Engine - Intake
... air tube in. 3. Pull out the intake and release tubes. This requires a little force so don't be scared to pull hard. 4. Remove the airbox cover, the filter should come with it. What you have left in the engine compartment looks like the bottom picture on the right. Now you need to remove the stock foam filter. Just pull it out. (sorry about the cat he got in the way) The filter is located on ... (more)
Posted : 18 May 2005  
 
Installing alarm and solving e36 common problems
Model : BMW, 3 - Series (E36) 1991-99 Category : Electrical - Alarm
... and you do not need to connect alarm central locking driving wires to any other power source. they just communicate car wiring hi, thanks for such a great ''how to'' i am a little confused though. if i use this scheme (quoted above) i do not need to use diodes? i take it that the above is conected to a relay. any help would be great. thanks Last edited by blob : 09-12-2004 at 03:57 AM. ... (more)
Posted : 18 May 2005  
 
Interior LED Lighting Conversion
Model : BMW, 3 - Series (E36) 1991-99 Category : Interior
... modification. I don't describe every step in minute detail. If you don't know you have to strip the ends of a wire before soldering it to another wire, stop here and get someone to help you. If you don't know how to remove interior trim pieces, stop now and get someone to help you. Introduction Ok, I was unhappy with the orange color of my 1998 BMW M3 sedan interior. Other people like ... (more)
Posted : 18 May 2005  
 
Installing immobiliser to e36
Model : BMW, 3 - Series (E36) 1991-99 Category : Electrical
... posts by patrick S Add patrick S to Your Buddy List Add patrick S to Your Ignore List #4 08-10-2004, 06:03 PM Filip75 SSGT, USAF Join Date: Jul 2001 Location: San Antonio, TX Posts: 5,335 Cars: 1995 318ti; 2005 Acura TL Bikes: 2004 Ninja 500R sweet. It's up on the page now __________________ CAR IS FOR SALE: $6,500 OBO E36 DIY WRITE-UP LIBRARY E46 DIY WRITE-UP LIBRARY BMWCCA - Tejas Chapter - ... (more)
Posted : 18 May 2005  
 
Installing a Performance Chip in Your DME Computer
Model : BMW, 3 - Series (E36) 1991-99 Category : Electrical
... to compensate for a wide variety of driving characteristics. These days, you can find chips that will elevate the rev-limiter, advance your timing, and generally run the engine with less conservatism than the factory chip. The only downside to running a more aggressive chip is that sometimes the timing curves are a bit too advanced and may cause detonation on low-octane pump gas (as it is here ... (more)
Posted : 18 May 2005  
 
Installing Oil Gauges
Model : Honda Category : Electrical - Instrumentation
... some small lengths of wire. Attach a male disconnect terminal to each end. Take a knife and strip out a small section of insulation from the middle. Using heat shrink tubing, attach the short wire in the middle to the source wire. You need to split 1 time for the dash lights and 12 V (2 connections) and twice for the ground (4 connections). I set it up so that if I needed to remove the ... (more)
Posted : 25 November 2004  
 
Installing the Mann ProVent CCV Filter in a 2004+ TDI-PD
Model : Volkswagen, Golf Category : Engine - Intake
... condensed oil over a period of, say, 10,000 miles is unknown at this time. In my installation I have attached a section of 1/2" ID hose, capped at the end, to the drain hole, and will attempt to measure the rate of oil accumulation over the next few thousand miles. Here is a view of the Filter inside the Housing: FILTER INSTALLATION My goals for my filter installation were three: 1. The ... (more)
Posted : 17 November 2004 Author : Jeff Daigle
 
Installing Triple Air Horns /w Dual Compressors
Model : Honda, Civic Category : Electrical - Horns
... [PICTUREID=8] Now, here is a picture of the bracket I just made. It's a small little bracket for the relays. A relay is basically a switch. You hook up a circuit to it and when you complete the circuit the relays completes another circuit. It has four prongs and they have an industry standard labeling, so each relays ... (more)
Posted : 7 November 2004  
 
Installing the Optional Armrest
Model : Honda, Civic Category : Interior - Arm Rest
... of the seat cover up to expose an indentation of where the armrest bracket will go. This needs to be cut out as shown below. [PICTUREID=7] Use a sharp utility knife to cut the foam out. [PICTUREID=8] Once this is done, pull the the seat cover back down so it is nice and tight, like it was before you started. This part is tricky. You will need to cut an X in the fabric enough so that the ... (more)
Posted : 7 November 2004  
 
Installing Carbon Fiber Hood
Model : Honda, Civic Category : Exterior - Hood
... Step 4: Even though the bolts are removed the hood stays attached to the hinges. There is an epoxy type material on the hood. Use a crowbar to pry it off. It's really easy. [PICTUREID=5] Step 5: Remove the Hood. [PICTUREID=6] Step 6: Open the box containing your new hood. [PICTUREID=7] Step 7: Clean up your mess of peanuts. [PICTUREID=8] Step 8: Remove the bubble wrap. [PICTUREID=9] ... (more)
Posted : 7 November 2004  
 
Installation of Magnaflow Exhaust
Model : Honda, Civic Category : Exhaust - Cat-Back
... [/B] 3. Now that all the bolts have been removed, begin removing the stock muffler from the hangers.Locate the two rubber mounts above the muffler.The best way to remove this is to remove the rubber mounts from the hangers that are attached to the chassis.Your going to have to work it off the mounts and it will be a little difficult.Just keep pulling. [PICTUREID=3] 4. Next step is to ... (more)
Posted : 6 November 2004  
 
Installing AEM CAI
Model : Honda, Civic Category : Engine - Intake
... as well. [PICTUREID=13] Install the adapter sleve onto the throtle body using one of the 2'' hose clamps. [PICTUREID=14] After tightened down, slide a second clamp over the sleve for tightening on the upper pipe. [PICTUREID=15] Install the intake sensor gromit into the hole on upper pipe. [PICTUREID=16] Mount upper intake pipe onto the throtle body sleve and mount the support arm onto the ... (more)
Posted : 6 November 2004  
 
Installing the A’pexi Super-AFC
Model : Honda, Civic Category : Electrical - ECU
... WWW-WB-WWW. Where the W=other wire and the B=RPM meter wire. You will connect the green wire to this wire. [PICTUREID=3] 6. Next are the MAP sensor wires, you will have to cut this wire. This is the wire that the yellow and white wires from the S-AFC will connect to. The Green w/ Red Stripe wire (MAP SENSOR wire) is located on the ECU on the bottom connector. The white wire runs directly to ... (more)
Posted : 1 November 2004  
 
Installing Aftermarket Headunit (Alpine)/XM receiver/Alpine IPOD interface
Model : BMW, 3 - Series (E46) 1998+ Category : Electrical - Radio
... headunit. It can easily be slipped up against the plastic panels without having to remove the panels. Remove these screws and take out this panel by disconnecting the connectors. under the steering wheel. Continue to run the AI-Net cable The AI-Net cable will need to be pulled from the gas pedal to the Headunit . I used a flexible Plastic piece that I attached to the AI-Net cable then pulled it ... (more)
Posted : 29 October 2004 Author : stoneweed1
 
Installation of a '95 3.0L OBDI Intake onto a '99 3.2L OBDII Motor
Model : BMW, 3 - Series (E36) 1991-99 Category : Engine - Intake
... picture, this is where the 5/8 tubing and tee fitting come into play. basically connect the tubing to the crank vent and the idle controller with the tee in the middle Now we have three more vacuum lines to deal with. The line that runs to the fuel pressure regulator (hard plastic line that runs towards the back of the motor will connect to the single vacuum fitting on the back bottom of the ... (more)
Posted : 28 October 2004 Author : Midnight Autowerks
 
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